LED Ultraviolet Irradiation Polyolefin Crosslinking Lako
Hōʻike huahana
ʻO ka LED ultraviolet irradiation polyolefin cross-linking mea hana hou i ka ʻenehana hou. ʻO ka hoʻohana ʻana i ka mana o ke kukui LED he 70% haʻahaʻa ma mua o ka irradiation kahiko, a ʻoi aku ka wikiwiki o ka hoʻopili ʻana ma mua o ʻelua o ka mea mua. Hoʻoponopono ka huahana hou i nā hemahema o ka insulation mānoanoa, impervious i ka radiation a me ka wikiwiki wikiwiki. ʻOi aku ka liʻiliʻi o ka ʻāina, ʻoi aku ka maikaʻi o ka hoʻolālā, hoʻopau i ke kaʻina hana cross-linking, hoʻomaikaʻi nui i ka hana hana. ʻO ke kumukūʻai nui a me ka mālama manawa ma muli o ka pane o ka mea kūʻai aku.
ʻO ke kaʻina hana o ka UV irradiation polyolefin crosslinking mea hoʻohana i ke kukui ultraviolet ma ke ʻano he kumu hoʻoheheʻe, a ʻo ka hui polyolefin i hui pū ʻia me ka kiʻi-crosslinked polyolefin extrusion-hoʻoheheʻe ʻia ma ke kumu conductive, a laila komo koke i kahi lako irradiation kūikawā. Hoʻopili ʻia ke kūlana hoʻoheheʻe ʻia e ka mālamalama. Hiki ke kiʻi ʻia ka uea polyolefin i hoʻopaʻa ʻia i ka māmā a me nā huahana uwea e ke kumu i hoʻopaʻa ʻia ma hope o ka mālama ʻana i nā mahana like ʻole a me nā hana ʻē aʻe.
ʻO ka UV irradiation polyolefin crosslinking mea pono e hoʻololi iki wale ʻia i ka laina hana extrusion maʻamau maʻamau, a me ka traction kiʻekiʻe, ka pahu radiation, ke keʻena mana uila, a me nā mea ʻē aʻe, e noho ana i kahi wahi liʻiliʻi, hiki ke hoʻokomo ʻia e hoʻokō i nā koi hana a hana i ka UV irradiated crosslinked polyethylene uea a me nā huahana uwea.
Nā hiʻohiʻona
ʻO ka mea uila Ultraviolet ka mea kiʻekiʻe loa o ka ultraviolet radiation kumu ma ka honua, me ke kiʻekiʻe o ka ikehu (e pili ana i 30%), kiʻekiʻe kiʻekiʻe kiʻekiʻe hawewe lōʻihi koho (hapa-mana hawewe lōʻihi bandwidth 5nm), kiʻekiʻe loa lawelawe ola (30,000 hola), infrared Low wela. hanauna, ʻaʻohe hana ozone, ʻoi aku ka maikaʻi no ka hoʻōla ʻana i ka hoʻōla ʻana o ka polyolefin i hoʻopili ʻia a me nā mea ʻē aʻe.
Ke hoʻohana nei ke kumu LED UV i kahi ʻano lens patented e hoʻomālamalama i ka ʻili o ke kaula i ʻoi aku ka like a me ka like. Hoʻokō ʻia ka hoʻolālā substrate e ka hui pū ʻana o ka Fluent software simulation fluid a me ka hoʻāʻo ʻana o ka mahana o ka hui LED, a ua hoʻolālā ʻia ka papa kaapuni LED e ka hui pū ʻana o ka alumini nitride ceramic a me ke kumu keleawe me ka hoʻomaʻamaʻa wela ʻoi aku ka maikaʻi. ʻōnaehana.
Ke hoʻohana nei ke kumu LED UV i kahi kumu mana pūnaewele puʻupuʻu e hoʻokele i ka LED UV. Hoʻopili ʻia ka mana hoʻokele kaʻa i loko o kahi kaʻina potting vacuum e hōʻoia i ka hilinaʻi o ka lako mana. I ka manawa like, hoʻohana ke ʻano o ka mana hoʻokele i kahi ʻāpana liʻiliʻi a lōʻihi, a ʻo ke kumu kukui LED ʻano lōʻihi e hoʻohana i kahi ʻano hoʻonohonoho hoʻi i hope no ke kaapuni LED e hōʻemi i ka lōʻihi o ka uea. E hoʻomaopopo i ke kumu o ke kukui e ʻā ana, e pio, a me nā hana ʻemi.
ʻO ka UV LED irradiation polyolefin cross-linking mea hana i kahi ʻāpana puʻupuʻu circular cavity tunnel, a ua hoʻolako ʻia me kahi kumu kukui LED ultraviolet e hana i kahi tunnel no ka hoʻomālamalama ʻana i ka ʻāpana waena, a hiki ke hoʻonohonoho ʻia ka mana o ka hāmeʻa i ka pae o 10. i 100%.
Ke hoʻohālikelike ʻia me nā mea hana kuʻuna mercury lamp type irradiation crosslinking (traditional transformer-driven UVI/UVII and electronic power-driven UVE-I), electron accelerator cross-linking, a me silane cross-linking, loaʻa iā ia nā pono penei:
1 Hoʻohana Haʻahaʻa i ka ikehu
ʻO UV LED irradiation polyolefin cross-linking lako i hoʻokomo ʻia ka mana like me ka 1/4 o nā mea hoʻonaninani ultraviolet mua, 1/30 o ka electron accelerator, ka wai a i ʻole ka wai wai e pono ai ka hoʻomehana lōʻihi, a ʻo ka hoʻohana ʻana i ka ikehu o ka wai hoʻomehana. kiʻekiʻe.
2 Manawa Pokole
Hoʻohana ka cross-linking i ke ʻano hoʻopili cross-linking extrusion pūnaewele e hōʻemi i ke kaʻina hana cross-linking ma hope, i hoʻohālikelike ʻia me ka manawa i koi ʻia no ka hoʻolapalapa ʻana a i ʻole ka mahu-kōkua ʻana i ka silane cross-linking a kauoha ʻia i ka hoʻoheheʻe ʻana i ka uila uila, mālama i ka manawa hana uea a me ke kaula. , ʻoi aku ka pilikia ʻO ka hoʻopau ʻana o ka misionari, he mea nui nā pōmaikaʻi.
3 Kumukuai Haahaa
Ke hoʻohālikelike ʻia me ka hoʻopili ʻana i ka wai mehana a me ka hoʻoili ʻana i ka electron beam irradiation, ua haʻahaʻa ke kumu kūʻai o ke kaula uila ultraviolet, a ua hoʻemi ʻia nā kaʻina hana paʻakikī i ke kaʻina hana, e like me ke kumukūʻai o ka lawe ʻana i nā kaula semi-finished a me nā kumukūʻai o ka mea hana.
4 ʻAʻohe Ozone
Kiʻekiʻe kiʻekiʻe hawewe koho, emits pono hawewe lōʻihi,ʻaʻohe infrared radiation, haʻahaʻa calorific waiwai; haʻahaʻa loa o ka pāhawewe ʻike ʻia, ʻaʻohe pollution māmā; ʻaʻohe hawewe ultraviolet pōkole pōkole, ʻaʻohe pōʻino i ke kino o ke kanaka, ʻaʻohe ozone emission. ʻAʻole pono no ka hoʻoheheʻe ʻana i ka ea uila, ʻaʻohe pono no ka hoʻokuʻu ʻana i ka wela a me ka ozone-discharging air duct, pono wale e hoʻopili i kahi paipu hoʻoheheʻe liʻiliʻi liʻiliʻi a me kahi peʻa 2kW e kāpae i ka uahi haʻahaʻa haʻahaʻa i hana ʻia i ka wā o ka insulation extrusion. . Kāohi i nā hopena o ka hoʻomālamalama māmā.
5 liʻiliʻi liʻiliʻi, maʻalahi e hoʻokomo
E hoʻohui wale i kahi mamao ma kahi o 2m ma waena o ka mold extruder laina hana mua a me ka pahu wai mahana, a kau i ka mīkini irradiation ma kahi ākea o 2.5 ~ 3 mau mika, a ʻoi aku paha. Hiki ke kau ʻia ka chiller ma kahi.
6 Maalahi e hana
ʻO ka wehe ʻana a me ka pani ʻana o ka tunnel, maʻalahi e hoʻomaʻemaʻe a hoʻohana i nā alakaʻi, maʻalahi e hana, ʻaʻohe kaʻina hana paʻakikī, hiki ke hoʻopau ʻia e ka mea hoʻohana extruder.
7 Ola lōʻihi a me ke kumu kūʻai mālama haʻahaʻa
ʻO ke ola o nā polokalamu LED ma kahi o 30,000 mau hola, a ʻo ke ola o nā mea uila a me nā mea uila ʻē aʻe ʻaʻole i haʻahaʻa ma mua o ke ola o nā huahana uila a me nā huahana uila, me ka mālama ʻole ʻana. ʻO ka mālama mau ʻana e hoʻomaʻemaʻe i ka lens optical, ʻo nā mea hoʻohana ʻia nā holoi holoi ʻenehana a me nā mea hoʻomaʻemaʻe soot, hiki ke hana ʻia e ka mea hoʻohana. ʻO nā mea hoʻohana irradiation māmā maʻamau nā kukui UV a me nā mea hoʻonaninani, pono e hoʻololi ʻia i ka manawa pōkole. Pono pū ka ʻāpana uila uila e mālama i ka hui mālama.
8 Omaomao
ʻO ka Ambient Air Quality Standard (GB3095-2012) i ka Industrial Hygiene Standard e kuhikuhi ana i ka pae palekana ozone he 0.15ppm. ʻAʻole e hana nā mea hana crosslinking UVLED i ka ozone, ʻoiai nā lako kukui mercury kuʻuna e hoʻohua i ka nui o ka ozone. He kinoea kino ka Ozone.
1) Ka laulā o nā noi
Hiki ke hoʻokō i ka mānoanoa cross-linking like ʻole o ka ultraviolet irradiation polyolefin cross-linking mānoanoa o ʻoi aku ma mua o 2mm, hiki ke hoʻohana ʻia no ka hana ʻana i nā kaula polyethylene like ʻole, nā kaula hoʻopaʻa ʻana i ka lapalapa ahi a me nā kaula ʻē aʻe. He kiʻekiʻe ka wikiwiki o ka hana a he ākea ka laulā noi, hiki ke hoʻohālikelike i ka wikiwiki o ka hana o ka laina hana uea a me ke kaula.
2) Ke kumu kūʻai haʻahaʻa
ʻO ke kumu kūʻai o nā mea hoʻopili cross-linking UV-irradiation polyolefin he 1 / 10-1 / 5 wale nō o nā lako uila uila. Pono ka hoʻokomo ʻana e hoʻohui i nā mea hana ma ke kumu o ka laina extrusion mua, ʻaʻohe pono no ka hoʻopukapuka lako ʻē aʻe. Ke hoʻohālikelike ʻia me nā mea hana mua, hiki i ka bila uila makahiki a me ke kumukūʻai hana pono ke mālama i hoʻokahi ʻāpana.
3) maʻalahi e hoʻouka
Hoʻohana ka UV-irradiation polyolefin cross-linking i kahi hoʻolālā modular, a pono e hoʻopili wale ʻia e nā pipeline ma waena o nā ʻāpana, a maʻalahi ke kau ʻana. Hiki i ka hoʻolālā modular ke hiki ke maʻalahi i ka hoʻokomo ʻana i nā mea hana, e hoʻokō piha ana i nā pono hoʻonohonoho o nā wahi hana like ʻole.
4) hilinaʻi kiʻekiʻe
Hoʻohana ʻo Ultraviolet irradiation polyolefin cross-linking i ke ʻano hoʻokele holomua a paʻa, nā ʻāpana ʻāpana hilinaʻi kiʻekiʻe, ua hoʻolālā ʻia nā ʻāpana āpau ʻole me ke ola kiʻekiʻe, ke koho ʻana i nā mea waiwai a me ka pae hoʻoponopono pololei, loaʻa i ka loulou hui nā koi kiʻekiʻe. ʻO ka mea hope loa, ma hope o ka hoʻāʻo ikaika loa, hiki i kēlā me kēia mea hana ke hana me ka palekana a hilinaʻi, e hoʻonui i ka paʻa a me ke ola lawelawe o nā mea hana.
Hoʻohālikelike i nā mea maikaʻi o ka LED irradiation cross-linking a me ka silane cross-linking:
LED ultraviolet irradiation mea lako |
ʻO nā mea hana hoʻohui Silane |
Mālama kālā |
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Koina waiwai |
600 kg o ka ʻōpala no 90 extruders i kēlā me kēia makahiki |
12 tons o ka ʻōpala no 90 extruders i kēlā me kēia makahiki |
ʻO ka mālama kālā makahiki o 17000 USD no ka mīkini no 90 mau mīkini |
Mana extruder |
He liʻiliʻi ka viscosity o ka mea, liʻiliʻi ka hoʻohana ʻana i ka mana, a ʻo ka extrusion o 90 extruder he 30KW wale nō i ka wikiwiki holoʻokoʻa. |
ʻO ka viscosity kiʻekiʻe o ka mea, ka hoʻohana mana kiʻekiʻe, 90 KW piha wikiwiki extrusion pono |
E mālama i ka 20KW i kēlā me kēia hola, e mālama i nā kumukūʻai uila o 10000 USD no extruder i kēlā me kēia makahiki |
Bila uila hana |
ʻAʻole pono e hoʻomaʻemaʻe i ka extruder |
E hoʻomaʻemaʻe i ka extruder no ka hapalua hola i kēlā me kēia lā |
Mālama iā 3400 USD i kēlā me kēia makahiki |
Uku hookui kea |
Ke lawe nei i 35 mau mika square ma ke ʻano he laʻana, ʻo ke kumukūʻai uila he 80KW no 30,000 mika. |
He laʻana he 35 mau mika square, he 4 mau hola no 30,000 mika o ka hoʻohui ʻana i ka mahu, a he 200KW o ka uila. |
Mālama ma kahi o 7000 USD i ka uila i kēlā me kēia makahiki |
Huahana |
I ka manawa like me ka hoʻopili ʻana me ka extruder, hoʻopili pololei ʻia ka insulation extrusion me ka ʻole o ka hana lua. |
Hoʻomoʻa ʻia a hoʻomoʻa ʻia paha no ka liʻiliʻi o 4 mau hola (koi i kahi kahua kūikawā, mīkini hana mahu) |
Mālama iā 8400 USD i kēlā me kēia makahiki |
ʻO ka maikaʻi o ka huahana |
ʻO ka emi ʻana o ka wela ma lalo o 4%, ʻaʻohe gel mua, ʻili maʻemaʻe |
ʻO ka emi ʻana o ka wela nui, ʻo ka hoʻokaʻawale ʻana i ka ʻāpana liʻiliʻi liʻiliʻi i loaʻa pinepine kahi ʻili maʻemaʻe ʻole a me kahi gel. |
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Hoʻokomo waiwai |
Kauwaena |
Haʻahaʻa (lumi mahu a i ʻole loko mehana) |
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Hoʻohana mana |
Haʻahaʻa (pono 10 KW wale nō) |
Kiʻekiʻe (koi i ka wela lōʻihi) |
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Ke kumu kūʻai o ka hana |
Haʻahaʻa |
Kiʻekiʻe |
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pōʻai hana |
Pōkole (pili kea pūnaewele) |
Ka lōʻihi (koi ka hana lua) |
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Hoʻohālikelike ʻia me ka silane cross-linking, mālama ʻia ka mīkini irradiation UV ma kahi o 50000 USD i kēlā me kēia makahiki. |
ʻO ka hoʻohālikelike ʻana i nā pono o ka irradiation LED hou a me ka pilina pūnaewele me ke kukui mercury kiʻekiʻe kiʻekiʻe.
ʻO ka mīkini hoʻoheheʻe ultraviolet LED |
Kahiko kiʻekiʻe kiʻekiʻe mercury kukui irradiation mīkini |
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Hoʻohana mana |
Ma lalo o 15 kW i kēlā me kēia hola |
80KW i kēlā me kēia hola |
ʻO ke kumukūʻai mālama |
Haʻahaʻa |
Kiʻekiʻe |
Ka wikiwiki hana |
Kiʻekiʻe |
Haʻahaʻa |
Ola kukui |
30000 hola |
400 hola |
Mea hoopau |
ʻAʻole |
Kukui, reflector, capacitor |
Huahana |
ʻAʻole kaupalena ka extruder i ka wikiwiki kiʻekiʻe a hiki ke hana ʻia ma ka hoʻohuli ʻana i ke kukui. |
ʻO ka wikiwiki o ka hana ʻana, haʻahaʻa haʻahaʻa, hoʻopau i ka hana, pono e hoʻomaʻamaʻa mua i ka hapalua hola ma mua |
Ka hana a me ka papahele papahele |
Hana maʻalahi, kapuaʻi liʻiliʻi, ʻaʻohe kali |
ʻO ka hana paʻakikī a me ka nui o ka papahele |
Mālama ʻo LED i ka mīkini uila hou i 34,000 USD nā koina uila. |
LED a me ke kukui mercury spectral contrast
Hoʻohālikelike ke ola o ke kukui LED a me ka mercury
Ka hoʻohālikelike ʻana o ka wikiwiki o ka hana ma waena o nā lako kukui kukui mercury a me nā mea hoʻonaninani LED
UV-LED Iradiation Crosslinking Lako Hana Nā Parameters:
- 1. Mana: ʻekolu ʻāpana ʻelima uea (380V + N + honua)
- 2. Ka nui o ka mana mīkini i kau ʻia: 20kW
- 3. ʻO ke anawaena maikaʻi loa o ka wahi irradiation: 30mm
4. Ka lōʻihi o ka irradiation maikaʻi: 1m
- 5. Hoʻohana nā pahu kukui i ke kumu kukui i lawe ʻia mai i ka honua, hoʻohana ka lens i ka quartz i lawe ʻia mai, no laila he haʻahaʻa haʻahaʻa o ka ikehu, hoʻohana ke kukui i ka ʻenehana hoʻoheheʻe wai, i ʻoi aku ka lōʻihi o ke ola o ke kukui LED.
- 6. Hoʻohana ka mana mana i ka mana wai wai ʻo Taiwan Mingwei, i pale ʻia e ka ʻenehana potting vacuum, me ka overload, pōkole pōkole, over current, over voltage and over temperature protection.
7. Hiki ke hoʻololi i ka mana o ka Optical mai 10% -100%, e like me ka mea kūʻai aku e hoʻololi i kekahi mana.
- 7. ʻO ke ola kumu māmā: 30,000 mau hola (i hāʻawi ʻia e ka mea hana) Ua hoʻemi ʻia ka ikaika o ka mālamalama i ka 70% (e hāʻule ka maikaʻi i 70%). ʻO ka manawa hoʻohana he 30,000 mau hola, a ʻo ka manawa helu he 6 ~ 10 mau makahiki.
9. Ka nui o ka pahu iradiation: 1660mm * 960mm * 1730mm (lōʻihi x laula x kiʻekiʻe)
Nā hiʻohiʻona o nā lako hana:
- 1. ʻO ka wehe ʻana a me ka pani ʻana o ka tunnel, maʻalahi e hana a maʻemaʻe;
- 2. Ke hoʻohana nei i kahi pānaʻi hoʻopā kanaka-mīkini naʻauao, ka nānā ʻana i ka ʻikepili, a me nā hoʻonohonoho mana pihi hana e hoʻopau ʻia ma ka pā aniani;
- 3. Hoʻomaka ka hana hoʻomalu touchscreen a me ke pihi e noho kaʻawale;
- 4. Hoʻomaʻalili ʻia ke ʻano hoʻoluʻu e kahi chiller, a ua hana ʻia ka mea hoʻopulapula me kahi antifreeze kūikawā no nā kaʻa;
- 5. ʻO ka hana hoʻohemo ʻana i ka uahi waho, hoʻokuʻu ʻia ma ka ʻawaʻawa o waho
Hoʻolālā lako
Iecaianoaaiiuo wikiwiki o kea-pili polyethylene irradiated mea
Wahi 1
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Wahi 2
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Māhele 3
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Māhele 4
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Māhele 5
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Poʻo mīkini |
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135 ℃ |
150 ℃ |
160 ℃ |
175 ℃ |
180 ℃ |
180 ℃ |
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ʻāpana keʻa hoʻokele (mm²) |
ʻO ka mānoanoa nominal insulation (mm)
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ʻO ka wikiwiki hana kūlohelohe (m / min)
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Hoʻonui wela (%)
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Deform mau loa |
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1.5 |
0.7 |
50-150 |
50-110 |
0-10 |
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2.5 |
0.7 |
50—150 |
50~110 |
0~10 |
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4 |
0.7 |
50—150 |
50~110 |
0~10 |
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6 |
0.7 |
50—150 |
50~110 |
0~10 |
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10 |
0.8 |
50—140 |
50~110 |
0~10 |
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16 |
0.8 |
50—140 |
50~110 |
0~10 |
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25 |
0.9 |
50—100 |
50~110 |
0~10 |
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35 |
0.9 |
50—100 |
50~110 |
0~10 |
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50 |
1.0 |
40—100 |
50~110 |
0~10 |
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70 |
1.1 |
40—90 |
50~110 |
0~10 |
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95 |
1.1 |
35—90 |
50~110 |
0~10 |
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120 |
1.2 |
35—80 |
50~110 |
0~10 |
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150 |
1.4 |
30—70 |
50~110 |
0~10 |
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185 |
1.6 |
30—60 |
50~110 |
0~10 |
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240 |
1.7 |
25—45 |
50~110 |
0~10 |
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300 |
1.7 |
25—35 |
50~110 |
0~10 |
Haʻahaʻa-smoke halogen-free irradiation mea hana wikiwiki
Wahi 1
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Wahi 2
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Māhele 3
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Māhele 4
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Māhele 5
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Poʻo mīkini |
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135 ℃ |
150 ℃ |
160 ℃ |
175 ℃ |
180 ℃ |
180 ℃ |
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ʻāpana keʻa hoʻokele (mm²)
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ʻO ka mānoanoa nominal insulation (mm)
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ʻO ka wikiwiki hana kūlohelohe (m / min)
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Hoʻonui wela (%)
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Deform mau loa |
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1.5 |
0.7 |
50~150 |
35~65 |
0~10 |
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2.5 |
0.7 |
50~150 |
35~65 |
0~10 |
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4 |
0.7 |
50~150 |
35~65 |
0~10 |
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6 |
0.9 |
30~150 |
25~65 |
0~10 |
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10 |
1.0 |
30~100 |
25~65 |
0~10 |
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16 |
1.0 |
30~100 |
25~65 |
0~10 |
Manaʻo: No ka mea ʻokoʻa nā mea extrusion a me nā kaʻina hana a me nā mea kelepona o nā ʻoihana like ʻole, ʻokoʻa ka wikiwiki extrusion. ʻAʻole kaupalena ka 90 extruder.
Hoʻokomo ʻia ma ka pūnaewele o LED ultraviolet irradiation cross-linking machine