Ko nga Taputapu Whakawhitinga Whakawhitinga Polyolefin LED Ultraviolet Irradiation

The new LED ultraviolet irradiation polyolefin cross-linking equipment adopts the new technology. The power consumption of the LED lamp is 70% lower than that of the old irradiation, and the cross-linking speed is more than twice of the original. The new product solves the shortcomings of the thick insulation, impervious to radiation and slow speed. Less land occupation, more reasonable design, eliminating the steam cross-linking process, greatly improving production efficiency. Significant cost and time savings based on customer response.

The process of UV irradiation polyolefin crosslinking equipment uses ultraviolet light as a radiation source, and the mixed photo-crosslinked polyolefin compound is extrusion-molded on the conductive core, and then immediately enters into a special irradiation equipment. The molten state is crosslinked by light. The light-crosslinked polyolefin insulated wire and cable products can be obtained by the light-radiated cross-linked insulated core after cooling treatment at different temperatures and other subsequent processing.

The UV irradiation polyolefin crosslinking equipment only needs to be slightly modified in the original ordinary extrusion production line, and the upper traction, radiation box, electric control cabinet, etc., which occupy a small area,  can be installed to meet the operational requirements and produce UV irradiated crosslinked polyethylene wire and cable products.

Ko te taputapu Ultraviolet LED ko te puna iraruke ultraviolet tino matatau i te ao, me te kaha o te kaha o te kaha (mo te 30%), te tino kaha te whiriwhiringa roangaru whai hua (hawhe-kaha te roangaru ngaru 5nm), te ora ratonga tino nui (30,000 haora), infrared Te wera iti. te whakatipuranga, kaore he whakatipuranga ozone, he pai ake mo te whakamaarama honohono o te polyolefin honohono me etahi atu rauemi.

 Ko te puna UV LED e whakamahi ana i te hanganga arotahi arai ki te whakamarama i te mata o te taura kia rite, kia rite. Ko te hoahoa tïpako e mahia ana e te whakakotahitanga o te Fluent software simulation fluid and LED junction temperature test, a ko te poari ara iahiko LED i hangaia e te whakakotahitanga o te konumohe nitride ceramic me te turanga parahi me te pai ake o te mahi tohanga wera, a he pai ake te wera o te wera. pūnaha.

 Ko te puna UV LED e whakamahi ana i te puna hiko whatunga tohatoha hei peia te UV LED. Ko te toha hiko taraiwa kei roto i te tukanga potting korehau hei whakarite i te pono o te tuku hiko. I te wa ano, ko te ahua o te mana taraiwa e tango ana i te tahora whaiti me te roa, a ko te momo rama rama-roa ka tango i te aratau whakamuri-ki-muri mo te ara iahiko LED hei whakaiti i te roa o te waea. Kia mohio kei te ka, ka weto, me nga mahi a te puna rama.

Ko te UV LED irradiation polyolefin cross-linking taputapu tango i te hanganga kauhanga kōhao porohita, a kua rite ki te puna marama ultraviolet LED ki te hanga i te kauhanga mo te irradiation te rohe pokapū, me te mana o te taputapu ka taea te takatakahia i roto i te whānuitanga o 10 ki te 100%.

Ka whakatauritea ki nga taputapu whakawhiti irradiation mo te rama mercury tuku iho (UVI/UVII me te UVE-I a te kaiwhakawhitiwhiti tuku iho me te UVE-I a te hiko hiko), te honohono hiko whakatere hiko, me te hono whakawhiti silane, kei a ia nga painga e whai ake nei:

1 He iti te whakapau kaha

UV LED irradiation polyolefin cross-linking taputapu he rite ki te 1/4 o nga taputapu irradiation ultraviolet taketake, 1/30 o te whakatere irahiko, te wai, te kohu wai ranei e hiahia ana ki te whakamahana mo te wa roa, me te kaha o te whakapau kaha o te wai whakawera. teitei.

2 Wa poto

Ko te hononga-whakawhitinga e whakamahi ana i te tikanga whakawhiti-a-ipurangi ki te whakaheke i te tukanga whakawhiti hono ka whai ake, ka whakaritea ki te wa e hiahiatia ana mo te kohuatia, te korowha-awhi-awhi-a-te-silane whakawhiti me te mahi irarangi irarangi irarangi hiko, te whakaora waea me te wa hanga taura. , ina koa ohorere Ko te otinga o te misioni, he mea nui nga painga.

3 Utu Iti

Ka whakatauritea ki te whakawhiti i te wai mahana me te tukatuka ira irarangi kurupae irahiko, he iti te utu o te taura irradiation ultraviolet, a he maha nga mahi uaua ka whakahekehia i roto i te mahi whakaputa, penei i te utu kawe i nga taura kua oti te whakaoti me nga utu o te kaiwhakahaere.

4 No Ozone

Ko te whiriwhiringa o te roangaru teitei, ka whakaputa noa i nga roangaru whai hua, kaore he iraruke infrared, he iti te uara pūngoi; te iti rawa o te iraruke e kitea ana, kaore he parahanga marama; kaore he rauropi ultraviolet poto-roa, kaore he kino ki te tinana o te tangata, kore te tuku ozone. Karekau he hiahia mo te whakamahana rerenga hau nui, karekau he hiahia mo te whakamaaramatanga o te wera me te ozone, me hono noa he putorino putunga iti-diamita me te powhiriwhiri 2kW hei aukati i te auahi ngota iti-iti i puta i te wa o te whakamataotanga. . Aukati i nga paanga o te whakamaarama marama.

5 Rahi Iti, He ngawari ki te whakauru

Me taapiri noa he tawhiti mo te 2m i waenga i te hangahanga o te raina whakaputa taketake me te tank wai mahana, ka whakanohohia te miihini irradiation ki te waahi o te 2.5 ~ 3 mita te whanui, te whaiti ranei. Ka taea te whakanoho i te chiller ki runga i te waahi.

6 He ngawari ki te whakahaere

Te whakatuwhera wahangu me te kati i te hanganga kauhanga, ngawari ki te horoi me te mau arahi, ngawari ki te whakahaere, kaore he mahi uaua, ka taea e te kaiwhakahaere extruder te whakaoti.

7 Te Ora Roa Me te Utu Tiaki Iti

Ko te oranga o nga taputapu LED e tata ana ki te 30,000 haora, a, ko te oranga o etahi atu taputapu hiko me te hiko kaore i te iti ake i te oranga o nga hua hiko me te hiko, me te kore e tiaki i nga wa katoa. Ko te tiaki i nga wa katoa kia ma tonu te arotahi whatu, ko nga mea pau ko nga horoi ahumahi me nga horoi horoi, ka taea e te kaiwhakahaere. Ko nga taputapu whakamaarama rama tawhito he rama UV me nga whakaata, me whakakapi i roto i te wa poto. Ko te waeine hiko hiko iraradiation e hiahiatia ana ki te pupuri i te roopu tiaki.

8 Kakariki

Ko te Ambient Air Quality Standard (GB3095-2012) i roto i te Ahumahi Akuaku Paerewa e kii ana ko te paerewa haumaru ozone he 0.15ppm. Ko nga taputapu whakawhiti UVLED UV e kore e whakaputa i te ozone, ko nga taputapu rama mercury tuku iho ka whakaputa i te nui o te ozone. He hau kino te Ozone.

1) Te whānuitanga o nga tono

Ultraviolet irradiation polyolefin cross-linking equipment can achieve a uniform cross-linking thickness of more than 2mm, which can be used for the production of various cross-linked polyethylene cables, flame-retardant cross-linked cables and other cables. The production speed is high and the application range is wide, which can match the production speed of the wire and cable production line.

2) Utu iti

The price of UV-irradiation polyolefin cross-linking equipment is only 1/10-1/5 of the electron beam irradiation equipment. Installation only needs to add the equipment on the basis of the original extrusion line, no need for other equipment investment. Compared with the first-generation equipment, the annual electricity bill and production efficiency cost can save one piece of equipment.

3) Hewari ki te whakauru

The UV-irradiation polyolefin cross-linking equipment adopts a modular design, and only needs to be connected by pipelines between the parts, and the installation is convenient. The modular design allows for greater flexibility in the placement of the equipment, fully meeting the installation needs of various production sites.

4) Te ti'aturiraa teitei

Ultraviolet irradiation polyolefin cross-linking equipment adopts advanced and stable control method, high-reliability component parts, all non-standard parts are designed with high life, strict material selection and precision processing level, assembly link has high quality requirements. Finally, after very rigorous testing, each device can operate safely and reliably, maximizing the stability and service life of the equipment.

Whakatauritenga o nga painga o te hononga-whakawhiti irradiation LED hou me te hononga-silane:

Whakatauritenga o nga painga o te rama rama rama hou me te hononga ipurangi me te rama mercury pehanga teitei tawhito:

He rereke te rereke o te rama rama me te rama mercury

Te whakataurite i te ora o te rama rama me te rama mercury

Te whakatauritenga o te pihinga tere whakaputa i waenga i nga taputapu whakamaarama rama mercury me nga taputapu whakamaarama LED

Uv-LED Iradiation Crosslinking Taputapu Tawhā Mahinga:

1. 1. Te Mana: toru-waahanga e rima-waea punaha (380V + N + whenua)
2. 2. Katoa te mana miihini kua whakauruhia: 20kW
3. 3. Ko te diameter pai rawa atu o te waahi irradiation: 30mm

4. Te roa o te irairati: 1m

5. 5. Ko nga pirepire rama e whakamahi ana i te puna marama kawemai o te ao, ka whakamahia e te arotahi te quartz kawemai, kia iti ake te mate o te kaha, ka whakamahia e te huinga rama te hangarau whakamahana wai, kia roa ake te oranga o te puna rama LED.
6. 6. Ka tangohia e te mana hiko o Taiwan Mingwei te mana parewai, e tiakina ana e te hangarau potting korehau, me te taumaha, te ara iahiko poto, te nui o te waa, te ngaohiko me te whakamarumaru o te pāmahana.

7. Ka taea te whakarereke i te putanga mana orotika mai i te 10% -100%, kia rite ki nga hiahia a te kaihoko ki te whakatika i tetahi mana.

8. 7. Te ora o te puna marama: 30,000 haora (e whakaratohia ana e te kaihanga) Ka whakahekehia te kaha o te marama ki te 70% (ka heke te kaha ki te 70%). Ko te wa whakamahinga he 30,000 haora, a ko te wa tatauranga ko 6 ~ 10 tau.

9. Rahi pouaka irarangi: 1660mm * 960mm * 1730mm (roa x whanui x teitei)

Ko nga ahuatanga o te hanganga taputapu:

1. 1. Tuwhera wahangu me te kati te hanganga kauhanga, ngawari ki te whakahaere me te ma;
2. 2. Ma te whakamahi i te atanga tangata-miihini mohio, te aro turuki i nga raraunga, me nga tautuhinga mana paatene whakahaere kua oti katoa i runga i te atanga mata pa;
3. 3. Ko te mahi whakahaere mata pa me te paatene ka timata ki te noho tahi;
4. 4. Ko te tikanga whakamahana ka whakamataohia e te kaitao, a ko te reo hurihanga he mea hanga ki te parepare motuhake mo nga motuka;
5. 5. Ko te tikanga tango auahi o waho, ka tukuna mai i roto i te awaawa o waho

Tahora taputapu

Ko te tere o te whakaputanga o nga rauemi whakamaarama polyethylene hono-whiti

iti-paowa halogen-kore irradiation tere hanga rauemi

He korero: Na te mea he rereke nga taputapu tangohanga me te mahi whakaputa me nga rauemi taura o nga umanga rereke, ka rereke te tere o te tangohanga. Ko te 90 extruder ehara i te mea iti.

I runga i te waahi te whakaurunga o te miihini hono-whakawhiti irarangi ultraviolet LED