LED Ultraviolet Irradiation Polyolefin Ibikoresho byo guhuza

The new LED ultraviolet irradiation polyolefin cross-linking equipment adopts the new technology. The power consumption of the LED lamp is 70% lower than that of the old irradiation, and the cross-linking speed is more than twice of the original. The new product solves the shortcomings of the thick insulation, impervious to radiation and slow speed. Less land occupation, more reasonable design, eliminating the steam cross-linking process, greatly improving production efficiency. Significant cost and time savings based on customer response.

The process of UV irradiation polyolefin crosslinking equipment uses ultraviolet light as a radiation source, and the mixed photo-crosslinked polyolefin compound is extrusion-molded on the conductive core, and then immediately enters into a special irradiation equipment. The molten state is crosslinked by light. The light-crosslinked polyolefin insulated wire and cable products can be obtained by the light-radiated cross-linked insulated core after cooling treatment at different temperatures and other subsequent processing.

The UV irradiation polyolefin crosslinking equipment only needs to be slightly modified in the original ordinary extrusion production line, and the upper traction, radiation box, electric control cabinet, etc., which occupy a small area,  can be installed to meet the operational requirements and produce UV irradiated crosslinked polyethylene wire and cable products.

Igikoresho cya Ultraviolet LED nisoko yambere ya ultraviolet itanga imirasire yisi kwisi, hamwe ningufu zingirakamaro cyane (hafi 30%), guhitamo imbaraga zingana cyane (igice cya kabiri cyumuriro wumurongo wa 5nm), ubuzima bwa serivisi ndende cyane (amasaha 30.000), infrarafurike Ubushyuhe buke ibisekuruza, nta gisekuru cya ozone, gikwiranye no gukiza guhuza gukiza polyolefin hamwe nibindi bikoresho.

 Inkomoko ya UV LED ikoresha lens ya patenti kugirango imurikire hejuru ya kabili iringaniye kandi imwe. Igishushanyo mbonera cya substrate gikorwa no guhuza Fluent software simulation fluid hamwe na LED ihuza ubushyuhe bwubushyuhe, kandi ikibaho cyumuzunguruko wa LED cyashizweho nuruvange rwa aluminium nitride ceramic numuringa hamwe nibikorwa byiza byo gukwirakwiza ubushyuhe, kandi bifite ubushyuhe bwiza bwo gukwirakwiza. Sisitemu.

 Inkomoko ya UV LED ikoresha amashanyarazi yagabanijwe kugirango itware UV LED. Amashanyarazi atwara yapakiwe muburyo bwo kubumba vacuum kugirango yizere ko amashanyarazi atangwa. Muri icyo gihe, imiterere yumuriro wamashanyarazi itwara imiterere ifunganye kandi ndende, kandi urumuri rurerure rwa LED rutanga uburyo bwo kwishyiriraho inyuma kumurongo wa LED kugirango ugabanye uburebure bwinsinga. Menya urumuri rwumucyo kuri, kuzimya, no kugabanya ibikorwa.

Ibikoresho bya UV LED irrasiyoya polyolefin ihuza ibikoresho bifata imiterere yumuzingi wa kizunguruka, kandi ifite ibikoresho bitanga urumuri ultraviolet LED kugirango bibe umuyoboro wo kurasa mukarere rwagati, kandi imbaraga ziki gikoresho zirashobora gushyirwaho intambwe zingana na 10 kugeza 100%.

Ugereranije n'amatara gakondo ya mercure ya irrasiyo yo guhuza ibikoresho (gakondo ya transformateur itwarwa na UVI / UVII hamwe na elegitoronike ikoreshwa na UVE-I), kwihuta kwa elegitoronike, hamwe na silane ihuza, ifite ibyiza bikurikira:

1 Gukoresha Ingufu nke

UV LED irrasiyoya polyolefin ihuza ibikoresho byashyizwemo ingufu ihwanye na 1/4 cyibikoresho byumwimerere bya ultraviolet irrasiyoya, 1/30 cyumuvuduko wa electron, amazi cyangwa umwuka wamazi bikenera gushyuha igihe kirekire, kandi gukoresha ingufu zamazi ashyushye ni byinshi muremure.

2 Igihe gito

Kwambukiranya kwifashisha uburyo bwo gukuramo umurongo kuri interineti uburyo bwo kugabanya uburyo bwo gutunganya ibyakurikiyeho, ugereranije nigihe gisabwa kugirango silane itetse cyangwa ifashwa na parike hamwe na komisiyo ishinzwe gutunganya imirasire ya elegitoronike, kubika insinga nigihe cyo gukora insinga , cyane cyane byihutirwa Kurangiza ubutumwa, ibyiza ni ngombwa.

3 Igiciro gito

Ugereranije n’amazi ashyushye ahuza hamwe nogutunganya amashanyarazi ya elegitoroniki ya elegitoronike, igiciro cyumugozi wa ultraviolet irrasiyoya ni gito, kandi inzira nyinshi zigoye ziragabanuka mubikorwa byumusaruro, nkigiciro cyo gutwara insinga zarangije igice hamwe nigiciro cyabakozi gikwiranye.

4 Ozone

Uburebure burebure cyane bwo guhitamo, gusa busohora uburebure bwingirakamaro, nta mirasire yimirasire, agaciro gake karori; ubwinshi bwimirasire igaragara, nta mwanda uhumanya; nta mirasire ngufi ya ultraviolet imirasire, nta byangiza umubiri wumuntu, imyuka ya zeru zero. Ntibikenewe gukonjesha umuyaga mwinshi cyane, ntukeneye cyane cyane gusohora ubushyuhe hamwe no gusohora umuyaga wa ozone, gusa ukeneye guhuza umuyoboro muto wa diameter ntoya hamwe numufana wa 2kW kugirango wirinde umwotsi muke wa molekile ukomoka mugihe cyo gukuramo insulasiyo . Irinde ingaruka zo kurasa.

5 Ingano ntoya, byoroshye gushira

Ongeraho gusa intera igera kuri 2m hagati yumurongo wambere wumusaruro wa extruder hamwe nigituba cyamazi ashyushye, hanyuma ushire imashini ya irrasi mumwanya wa metero 2,5 ~ 3 mubugari, cyangwa muremure. Chiller irashobora gushirwa ahabigenewe.

6 Biroroshye Gukora

Gufungura bucece no gufunga imiterere ya tunnel, byoroshye guhanagura no kwambara kuyobora, byoroshye gukora, nta nzira igoye, birashobora kurangizwa numushinga wa extruder.

7 Ubuzima Burebure hamwe nigiciro cyo gufata neza

Ubuzima bwibikoresho bya LED ni amasaha agera ku 30.000, kandi ubuzima bwibindi bikoresho byamashanyarazi na elegitoronike ntibiri munsi yubuzima bwibicuruzwa rusange byamashanyarazi na elegitoronike, bitarinze kubungabungwa kenshi. Kubungabunga buri gihe kugirango isuku ya optique isukure, ibikoreshwa nihanagura inganda hamwe nogusukura soot, bishobora gukorwa nuwabikoze. Ibikoresho gakondo byifashishwa mu gukoresha imirasire ni amatara ya UV n'amatara, bigomba gusimburwa mugihe gito. Igice cya elegitoroniki yumuriro nacyo kirasabwa kubungabunga itsinda ryita kubungabunga.

8 Icyatsi

Ikirere cyiza cy’ikirere (GB3095-2012) mu rwego rw’isuku y’inganda giteganya ko umutekano wa ozone ari 0.15ppm. UVLED UV ihuza ibikoresho ntishobora gutanga ozone, mugihe ibikoresho byamatara gakondo ya mercure bizatanga ozone nyinshi. Ozone ni gaze yangiza.

1) Urutonde runini rwa porogaramu

Ultraviolet irradiation polyolefin cross-linking equipment can achieve a uniform cross-linking thickness of more than 2mm, which can be used for the production of various cross-linked polyethylene cables, flame-retardant cross-linked cables and other cables. The production speed is high and the application range is wide, which can match the production speed of the wire and cable production line.

2) Igiciro gito

The price of UV-irradiation polyolefin cross-linking equipment is only 1/10-1/5 of the electron beam irradiation equipment. Installation only needs to add the equipment on the basis of the original extrusion line, no need for other equipment investment. Compared with the first-generation equipment, the annual electricity bill and production efficiency cost can save one piece of equipment.

3) Byoroshye gushiraho

The UV-irradiation polyolefin cross-linking equipment adopts a modular design, and only needs to be connected by pipelines between the parts, and the installation is convenient. The modular design allows for greater flexibility in the placement of the equipment, fully meeting the installation needs of various production sites.

4) Kwizerwa cyane

Ultraviolet irradiation polyolefin cross-linking equipment adopts advanced and stable control method, high-reliability component parts, all non-standard parts are designed with high life, strict material selection and precision processing level, assembly link has high quality requirements. Finally, after very rigorous testing, each device can operate safely and reliably, maximizing the stability and service life of the equipment.

Kugereranya ibyiza bya LED irrasiyoya nshya ihuza na silane ihuza:

Kugereranya ibyiza bya irrasiyo nshya ya LED no guhuza kumurongo hamwe n itara rya kera ryumuvuduko mwinshi wa mercure:

LED na mercure itara ritandukanye

Kugereranya amatara ya LED na mercure

Kugereranya umuvuduko wumusaruro hagati yumuriro wa mercure yamashanyarazi nibikoresho bya LED

UV-LED Iradiation Ibikoresho Byambukiranya Ibikoresho:

1. 1. Imbaraga: ibyiciro bitatu-sisitemu eshanu (380V + N + hasi)
2. 2. Imashini zose zashizwemo: 20kW
3. 3. Diameter nziza yakarere ka irrasiyo: 30mm

4. Uburebure bwa irrasiyo nziza: 1m

5. 5. Amasaro yamatara akoresha isoko yumucyo utumizwa mu mahanga ku isi, lens ikoresha quartz yatumijwe mu mahanga, kugirango igabanye ingufu nke, itara rikoresha ikoranabuhanga ryo gukonjesha amazi, kuburyo isoko yumucyo LED ifite igihe kirekire cyo gukora.
6. 6. Amashanyarazi akoresha amashanyarazi yo muri Tayiwani Mingwei adafite amazi, arinzwe n’ikoranabuhanga ryo kubumba vacuum, hamwe n’umuvuduko mwinshi, umuyoboro mugufi, hejuru y’umuyaga, hejuru ya voltage ndetse no kurinda ubushyuhe.

7. Amashanyarazi meza ashobora guhinduka uko bishakiye kuva 10% -100%, ukurikije abakiriya bakeneye guhindura imbaraga zose.

8. 7. Ubuzima buturuka kumucyo: amasaha 30.000 (yatanzwe nuwabikoze) Imbaraga zumucyo zisohoka zingana na 70% (imikorere igabanuka kugera kuri 70%). Igihe cyo gukoresha ni amasaha 30.000, naho igihe cyo kubara ni 6 ~ 10.

9. Ubunini bw'agasanduku ka Irrasiyo: 1660mm * 960mm * 1730mm (uburebure x ubugari x uburebure)

Imiterere y'ibikoresho:

1. 1. Gufungura bucece no gufunga imiterere ya tunnel, byoroshye gukora no gusukura;
2. 2. Gukoresha ubwenge bwimikorere ya man-mashini, kugenzura amakuru, hamwe na bouton power power igenamigambi byose byarangiye kuri ecran ya ecran;
3. 3. Igikorwa cyo kugenzura gukoraho gukoraho na buto itangira kubana ukwayo;
4. 4. Uburyo bwo gukonjesha bukonjeshwa na chiller, kandi uburyo bwo kuzenguruka bukozwe muri antifreeze idasanzwe yimodoka;
5. 5. Uburyo bwo gukuraho umwotsi wo hanze, busohoka mu muyoboro wo hanze

Imiterere y'ibikoresho

Umuvuduko wumusaruro uhujwe na polyethylene yibikoresho

Umwotsi muke halogen-idafite irrasiyo yibikoresho byihuta

Ijambo: Kuberako ibikoresho byo gukuramo nibikorwa byo kubyaza umusaruro nibikoresho bya kabili byibigo bitandukanye biratandukanye, umuvuduko wo gusohora uzaba utandukanye. 90 extruder ntabwo igarukira.

Kwishyiriraho kurubuga rwa LED ultraviolet irradiation imashini ihuza