LED Ultraviolet Irradiation Polyolefin Ibikoresho byo guhuza
Ibisobanuro ku bicuruzwa
Ibikoresho bishya bya LED ultraviolet irrasiyoya polyolefin ihuza ibikoresho ikoresha ikoranabuhanga rishya. Imikoreshereze y'itara rya LED iri munsi ya 70% ugereranije niy'imishwarara ishaje, kandi umuvuduko wo guhuza urenze inshuro ebyiri z'umwimerere. Igicuruzwa gishya gikemura ibitagenda neza byimyunyu ngugu, bitabangamiye imirasire n'umuvuduko mwinshi. Ubutaka buke, igishushanyo mbonera, gukuraho inzira ihuza imiyoboro, kuzamura umusaruro mwinshi. Igiciro gikomeye nigihe cyo kuzigama ukurikije igisubizo cyabakiriya.
Inzira ya UV irrasiyoya polyolefin ihuza ibikoresho ikoresha urumuri rwa ultraviolet nkisoko yimirasire, kandi ifoto ivanze-ihuza polyolefin ivanze ikabumbabumbwa mumashanyarazi, hanyuma igahita yinjira mubikoresho bidasanzwe byo kurasa. Imiterere ya elegitoronike ihujwe numucyo. Umucyo uhuza urumuri rwa polyolefin insinga hamwe nibicuruzwa byinsinga birashobora kuboneka hamwe nurumuri rwumucyo uhuza urumuri rwimbere nyuma yo gukonjesha ubushyuhe butandukanye nubundi buryo bwo gutunganya nyuma.
Ibikoresho bya UV irrasiyoyasi polyolefin ihuza gusa bigomba guhindurwa gato mumurongo wambere usanzwe utanga umusaruro, kandi gukurura hejuru, agasanduku k'imirasire, akanama gashinzwe kugenzura amashanyarazi, nibindi bifata agace gato, birashobora gushyirwaho kugirango byuzuze ibisabwa kandi kubyara UV irrasiyo ihuza polyethylene insinga nibicuruzwa.
Ibiranga
Igikoresho cya Ultraviolet LED nisoko yambere ya ultraviolet itanga imirasire yisi kwisi, hamwe ningufu zingirakamaro cyane (hafi 30%), guhitamo imbaraga zingana cyane (igice cya kabiri cyumuriro wumurongo wa 5nm), ubuzima bwa serivisi ndende cyane (amasaha 30.000), infrarafurike Ubushyuhe buke ibisekuruza, nta gisekuru cya ozone, gikwiranye no gukiza guhuza gukiza polyolefin hamwe nibindi bikoresho.
Inkomoko ya UV LED ikoresha lens ya patenti kugirango imurikire hejuru ya kabili iringaniye kandi imwe. Igishushanyo mbonera cya substrate gikorwa no guhuza Fluent software simulation fluid hamwe na LED ihuza ubushyuhe bwubushyuhe, kandi ikibaho cyumuzunguruko wa LED cyashizweho nuruvange rwa aluminium nitride ceramic numuringa hamwe nibikorwa byiza byo gukwirakwiza ubushyuhe, kandi bifite ubushyuhe bwiza bwo gukwirakwiza. Sisitemu.
Inkomoko ya UV LED ikoresha amashanyarazi yagabanijwe kugirango itware UV LED. Amashanyarazi atwara yapakiwe muburyo bwo kubumba vacuum kugirango yizere ko amashanyarazi atangwa. Muri icyo gihe, imiterere yumuriro wamashanyarazi itwara imiterere ifunganye kandi ndende, kandi urumuri rurerure rwa LED rutanga uburyo bwo kwishyiriraho inyuma kumurongo wa LED kugirango ugabanye uburebure bwinsinga. Menya urumuri rwumucyo kuri, kuzimya, no kugabanya ibikorwa.
Ibikoresho bya UV LED irrasiyoya polyolefin ihuza ibikoresho bifata imiterere yumuzingi wa kizunguruka, kandi ifite ibikoresho bitanga urumuri ultraviolet LED kugirango bibe umuyoboro wo kurasa mukarere rwagati, kandi imbaraga ziki gikoresho zirashobora gushyirwaho intambwe zingana na 10 kugeza 100%.
Ugereranije n'amatara gakondo ya mercure ya irrasiyo yo guhuza ibikoresho (gakondo ya transformateur itwarwa na UVI / UVII hamwe na elegitoronike ikoreshwa na UVE-I), kwihuta kwa elegitoronike, hamwe na silane ihuza, ifite ibyiza bikurikira:
1 Gukoresha Ingufu nke
UV LED irrasiyoya polyolefin ihuza ibikoresho byashyizwemo ingufu ihwanye na 1/4 cyibikoresho byumwimerere bya ultraviolet irrasiyoya, 1/30 cyumuvuduko wa electron, amazi cyangwa umwuka wamazi bikenera gushyuha igihe kirekire, kandi gukoresha ingufu zamazi ashyushye ni byinshi muremure.
2 Igihe gito
Kwambukiranya kwifashisha uburyo bwo gukuramo umurongo kuri interineti uburyo bwo kugabanya uburyo bwo gutunganya ibyakurikiyeho, ugereranije nigihe gisabwa kugirango silane itetse cyangwa ifashwa na parike hamwe na komisiyo ishinzwe gutunganya imirasire ya elegitoronike, kubika insinga nigihe cyo gukora insinga , cyane cyane byihutirwa Kurangiza ubutumwa, ibyiza ni ngombwa.
3 Igiciro gito
Ugereranije n’amazi ashyushye ahuza hamwe nogutunganya amashanyarazi ya elegitoroniki ya elegitoronike, igiciro cyumugozi wa ultraviolet irrasiyoya ni gito, kandi inzira nyinshi zigoye ziragabanuka mubikorwa byumusaruro, nkigiciro cyo gutwara insinga zarangije igice hamwe nigiciro cyabakozi gikwiranye.
4 Ozone
Uburebure burebure cyane bwo guhitamo, gusa busohora uburebure bwingirakamaro, nta mirasire yimirasire, agaciro gake karori; ubwinshi bwimirasire igaragara, nta mwanda uhumanya; nta mirasire ngufi ya ultraviolet imirasire, nta byangiza umubiri wumuntu, imyuka ya zeru zero. Ntibikenewe gukonjesha umuyaga mwinshi cyane, ntukeneye cyane cyane gusohora ubushyuhe hamwe no gusohora umuyaga wa ozone, gusa ukeneye guhuza umuyoboro muto wa diameter ntoya hamwe numufana wa 2kW kugirango wirinde umwotsi muke wa molekile ukomoka mugihe cyo gukuramo insulasiyo . Irinde ingaruka zo kurasa.
5 Ingano ntoya, byoroshye gushira
Ongeraho gusa intera igera kuri 2m hagati yumurongo wambere wumusaruro wa extruder hamwe nigituba cyamazi ashyushye, hanyuma ushire imashini ya irrasi mumwanya wa metero 2,5 ~ 3 mubugari, cyangwa muremure. Chiller irashobora gushirwa ahabigenewe.
6 Biroroshye Gukora
Gufungura bucece no gufunga imiterere ya tunnel, byoroshye guhanagura no kwambara kuyobora, byoroshye gukora, nta nzira igoye, birashobora kurangizwa numushinga wa extruder.
7 Ubuzima Burebure hamwe nigiciro cyo gufata neza
Ubuzima bwibikoresho bya LED ni amasaha agera ku 30.000, kandi ubuzima bwibindi bikoresho byamashanyarazi na elegitoronike ntibiri munsi yubuzima bwibicuruzwa rusange byamashanyarazi na elegitoronike, bitarinze kubungabungwa kenshi. Kubungabunga buri gihe kugirango isuku ya optique isukure, ibikoreshwa nihanagura inganda hamwe nogusukura soot, bishobora gukorwa nuwabikoze. Ibikoresho gakondo byifashishwa mu gukoresha imirasire ni amatara ya UV n'amatara, bigomba gusimburwa mugihe gito. Igice cya elegitoroniki yumuriro nacyo kirasabwa kubungabunga itsinda ryita kubungabunga.
8 Icyatsi
Ikirere cyiza cy’ikirere (GB3095-2012) mu rwego rw’isuku y’inganda giteganya ko umutekano wa ozone ari 0.15ppm. UVLED UV ihuza ibikoresho ntishobora gutanga ozone, mugihe ibikoresho byamatara gakondo ya mercure bizatanga ozone nyinshi. Ozone ni gaze yangiza.
1) Urutonde runini rwa porogaramu
Ultraviolet irrasiyoya polyolefin ihuza ibikoresho irashobora kugera kumurongo umwe uhuza uburebure burenga 2mm, ushobora gukoreshwa mugukora insinga zinyuranye zahujwe na polyethylene, insinga-flame-retardant ihuza insinga nizindi nsinga. Umuvuduko wumusaruro ni mwinshi kandi urwego rusaba ni rugari, rushobora guhuza umuvuduko wumusaruro wumurongo wumurongo wa kabili.
2) Igiciro gito
Igiciro cyibikoresho bya UV-irrasiyo polyolefin ihuza ibikoresho ni 1 / 10-1 / 5 gusa mubikoresho bya elegitoroniki ya beam. Kwiyubaka bikeneye gusa kongeramo ibikoresho hashingiwe kumurongo wambere wo gukuramo, nta mpamvu yo gushora mubindi bikoresho. Ugereranije nibikoresho byo mu gisekuru cya mbere, fagitire yumuriro yumwaka nigiciro cyo gukora neza irashobora kuzigama igikoresho kimwe.
3) Byoroshye gushiraho
UV-irrasiyoya polyolefin ihuza ibikoresho bifata igishushanyo mbonera, kandi igomba gusa guhuzwa numuyoboro uri hagati yibice, kandi kuyishyiraho biroroshye. Igishushanyo mbonera cyemerera guhinduka cyane mugushira ibikoresho, byujuje byuzuye ibikenerwa byo kwishyiriraho ibibanza bitandukanye.
4) Kwizerwa cyane
Ultraviolet irrasiyoyasi polyolefin ihuza ibikoresho ikoresha uburyo bwo kugenzura buhanitse kandi butajegajega, ibice byizewe cyane, ibice byose bitari bisanzwe byateguwe hamwe nubuzima bwo hejuru, guhitamo ibikoresho bikomeye no gutunganya neza, guhuza inteko bifite ibisabwa byujuje ubuziranenge. Hanyuma, nyuma yikigeragezo gikomeye, buri gikoresho kirashobora gukora neza kandi cyizewe, bikagabanya ituze nubuzima bwa serivisi bwibikoresho.
Kugereranya ibyiza bya LED irrasiyoya nshya ihuza na silane ihuza:
LED ultraviolet irrasiyo ibikoresho |
Ibikoresho bya Silane |
Kuzigama |
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Ibiciro by'ibikoresho |
Kg 600 yimyanda kuri 90 extruders kumwaka |
Toni 12 yimyanda kuri 90 extruders kumwaka |
Buri mwaka ikiguzi cyo kuzigama 17000 USD kuri buri mashini 90 |
Imbaraga zidasanzwe |
Ubukonje bwibikoresho ni buto, gukoresha ingufu ni bito, kandi gukuramo 90 extruder ni nka 30KW gusa kumuvuduko wuzuye. |
Ubukonje bwinshi bwibikoresho, gukoresha ingufu nyinshi, 90 KW byuzuye byihuta bisabwa |
Uzigame 20KW ku isaha, uzigame amashanyarazi 10000 USD kuri extruder kumwaka |
Umushinga w'amashanyarazi |
Ntibikenewe koza extruder |
Sukura extruder igice cyisaha buri munsi |
Uzigame 3400 USD kumwaka |
Igiciro cyo guhuza ibiciro |
Dufashe metero kare 35 nkurugero, ikiguzi cyamashanyarazi ni 80KW kuri metero 30.000. |
Dufashe urugero rwa metero kare 35, bifata amasaha 4 kuri metero 30.000 zo guhuza amavuta, kandi bisaba amashanyarazi 200KW. |
Uzigame hafi 7000 USD mumashanyarazi buri mwaka |
Umusaruro |
Icyarimwe kwambukiranya hamwe na extruder, insulasiyo yo gukuramo iboneka neza itabanje gutunganywa kabiri |
Guteka cyangwa guhumeka byibuze amasaha 4 (bisaba urubuga rwihariye, moteri ikora) |
Uzigame 8400 USD kumwaka |
Ubwiza bwibicuruzwa |
Kugabanya ubushyuhe buri munsi ya 4%, nta jel ibanza, hejuru neza |
Kugabanuka k'ubushyuhe bukabije, uduce duto duto twinshi akenshi dufite ubuso butameze neza na gel |
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Ishoramari ryibikoresho |
Hagati |
Hasi (icyumba cyamazi cyangwa pisine ishyushye) |
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Gukoresha ingufu |
Hasi (gusa 10 KW) |
Hejuru (bisaba gushyushya birebire) |
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Igiciro cy'umusaruro |
Hasi |
Hejuru |
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Inzira yumusaruro |
Mugufi (guhuza kumurongo) |
Murebure (bisaba gutunganywa kabiri) |
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Ugereranije na silane ihuza, imashini irrasiyo ya UV ibika hafi 50000 USD kumwaka. |
Kugereranya ibyiza bya irrasiyo nshya ya LED no guhuza kumurongo hamwe n itara rya kera ryumuvuduko mwinshi wa mercure:
Imashini ya LED ultraviolet |
Imashini ishaje cyane ya mercure itara |
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Gukoresha ingufu |
Impuzandengo iri munsi ya 15 kW ku isaha |
80KW ku isaha |
Igiciro cyo gufata neza |
Hasi |
Hejuru |
Umuvuduko w'umusaruro |
Hejuru |
Hasi |
Ubuzima bwamatara |
Amasaha 30000 |
Amasaha 400 |
Ibikoreshwa |
Oya |
Itara, urumuri, ubushobozi |
Umusaruro |
Extruder ntabwo igarukira kumuvuduko mwinshi kandi irashobora kubyara mugukongeza urumuri. |
Kwihuta k'umusaruro, gukora neza, guta akazi, ukeneye gushyushya igice cy'isaha mbere |
Umwanya n'umwanya wo hasi |
Igikorwa cyoroshye, ikirenge gito, nta gutegereza |
Igikorwa gikomeye kandi kinini kinini |
Imashini nshya ya irrasiyoya LED ibika 34.000 USD igiciro cyamashanyarazi.17,000 USD yumurimo nakazi 8.400 USD kumwaka kurenza imashini ishaje yamashanyarazi ya mercure. |
LED na mercure itara ritandukanye
Kugereranya amatara ya LED na mercure
Kugereranya umuvuduko wumusaruro hagati yumuriro wa mercure yamashanyarazi nibikoresho bya LED
UV-LED Iradiation Ibikoresho Byambukiranya Ibikoresho:
- 1. Imbaraga: ibyiciro bitatu-sisitemu eshanu (380V + N + hasi)
- 2. Imashini zose zashizwemo: 20kW
- 3. Diameter nziza yakarere ka irrasiyo: 30mm
4. Uburebure bwa irrasiyo nziza: 1m
- 5. Amasaro yamatara akoresha isoko yumucyo utumizwa mu mahanga ku isi, lens ikoresha quartz yatumijwe mu mahanga, kugirango igabanye ingufu nke, itara rikoresha ikoranabuhanga ryo gukonjesha amazi, kuburyo isoko yumucyo LED ifite igihe kirekire cyo gukora.
- 6. Amashanyarazi akoresha amashanyarazi yo muri Tayiwani Mingwei adafite amazi, arinzwe n’ikoranabuhanga ryo kubumba vacuum, hamwe n’umuvuduko mwinshi, umuyoboro mugufi, hejuru y’umuyaga, hejuru ya voltage ndetse no kurinda ubushyuhe.
7. Amashanyarazi meza ashobora guhinduka uko bishakiye kuva 10% -100%, ukurikije abakiriya bakeneye guhindura imbaraga zose.
- 7. Ubuzima buturuka kumucyo: amasaha 30.000 (yatanzwe nuwabikoze) Imbaraga zumucyo zisohoka zingana na 70% (imikorere igabanuka kugera kuri 70%). Igihe cyo gukoresha ni amasaha 30.000, naho igihe cyo kubara ni 6 ~ 10.
9. Ubunini bw'agasanduku ka Irrasiyo: 1660mm * 960mm * 1730mm (uburebure x ubugari x uburebure)
Imiterere y'ibikoresho:
- 1. Gufungura bucece no gufunga imiterere ya tunnel, byoroshye gukora no gusukura;
- 2. Gukoresha ubwenge bwimikorere ya man-mashini, kugenzura amakuru, hamwe na bouton power power igenamigambi byose byarangiye kuri ecran ya ecran;
- 3. Igikorwa cyo kugenzura gukoraho gukoraho na buto itangira kubana ukwayo;
- 4. Uburyo bwo gukonjesha bukonjeshwa na chiller, kandi uburyo bwo kuzenguruka bukozwe muri antifreeze idasanzwe yimodoka;
- 5. Uburyo bwo gukuraho umwotsi wo hanze, busohoka mu muyoboro wo hanze
Imiterere y'ibikoresho
Umuvuduko wumusaruro uhujwe na polyethylene yibikoresho
Zone 1
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Zone 2
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Zone 3
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Zone 4
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Zone 5
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Umutwe wimashini |
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135 ℃ |
150 ℃ |
160 ℃ |
175 ℃ |
180 ℃ |
180 ℃ |
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Igice cyambukiranya (mm²) |
Ubunini bw'izina (mm)
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Umuvuduko ukabije wumusaruro (m / min)
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Kwagura ubushyuhe (%)
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Guhindura burundu |
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1.5 |
0.7 |
50-150 |
50-110 |
0-10 |
|||
2.5 |
0.7 |
50-150 |
50~110 |
0~10 |
|||
4 |
0.7 |
50-150 |
50~110 |
0~10 |
|||
6 |
0.7 |
50-150 |
50~110 |
0~10 |
|||
10 |
0.8 |
50-140 |
50~110 |
0~10 |
|||
16 |
0.8 |
50-140 |
50~110 |
0~10 |
|||
25 |
0.9 |
50-100 |
50~110 |
0~10 |
|||
35 |
0.9 |
50-100 |
50~110 |
0~10 |
|||
50 |
1.0 |
40-100 |
50~110 |
0~10 |
|||
70 |
1.1 |
40-90 |
50~110 |
0~10 |
|||
95 |
1.1 |
35-90 |
50~110 |
0~10 |
|||
120 |
1.2 |
35-80 |
50~110 |
0~10 |
|||
150 |
1.4 |
30-70 |
50~110 |
0~10 |
|||
185 |
1.6 |
30-60 |
50~110 |
0~10 |
|||
240 |
1.7 |
25-45 |
50~110 |
0~10 |
|||
300 |
1.7 |
25-35 |
50~110 |
0~10 |
Umwotsi muke halogen-idafite irrasiyo yibikoresho byihuta
Zone 1
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Zone 2
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Zone 3
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Zone 4
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Zone 5
|
Umutwe wimashini |
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135 ℃ |
150 ℃ |
160 ℃ |
175 ℃ |
180 ℃ |
180 ℃ |
||
Igice cyambukiranya (mm²)
|
Ubunini bw'izina (mm)
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Umuvuduko ukabije wumusaruro (m / min)
|
Kwagura ubushyuhe (%)
|
Guhindura burundu |
|||
1.5 |
0.7 |
50~150 |
35~65 |
0~10 |
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2.5 |
0.7 |
50~150 |
35~65 |
0~10 |
|||
4 |
0.7 |
50~150 |
35~65 |
0~10 |
|||
6 |
0.9 |
30~150 |
25~65 |
0~10 |
|||
10 |
1.0 |
30~100 |
25~65 |
0~10 |
|||
16 |
1.0 |
30~100 |
25~65 |
0~10 |
Ijambo: Kuberako ibikoresho byo gukuramo nibikorwa byo kubyaza umusaruro nibikoresho bya kabili byibigo bitandukanye biratandukanye, umuvuduko wo gusohora uzaba utandukanye. 90 extruder ntabwo igarukira.
Kwishyiriraho kurubuga rwa LED ultraviolet irradiation imashini ihuza