Qalabka Isku-xidhka Isku-xidhka Polyolefin ee LED Ultraviolet

The new LED ultraviolet irradiation polyolefin cross-linking equipment adopts the new technology. The power consumption of the LED lamp is 70% lower than that of the old irradiation, and the cross-linking speed is more than twice of the original. The new product solves the shortcomings of the thick insulation, impervious to radiation and slow speed. Less land occupation, more reasonable design, eliminating the steam cross-linking process, greatly improving production efficiency. Significant cost and time savings based on customer response.

The process of UV irradiation polyolefin crosslinking equipment uses ultraviolet light as a radiation source, and the mixed photo-crosslinked polyolefin compound is extrusion-molded on the conductive core, and then immediately enters into a special irradiation equipment. The molten state is crosslinked by light. The light-crosslinked polyolefin insulated wire and cable products can be obtained by the light-radiated cross-linked insulated core after cooling treatment at different temperatures and other subsequent processing.

The UV irradiation polyolefin crosslinking equipment only needs to be slightly modified in the original ordinary extrusion production line, and the upper traction, radiation box, electric control cabinet, etc., which occupy a small area,  can be installed to meet the operational requirements and produce UV irradiated crosslinked polyethylene wire and cable products.

Qalabka LED-ka ee Ultraviolet waa isha shucaaca ultraviolet ee ugu horumarsan adduunka, oo leh hufnaan tamar sare leh (qiyaastii 30%), xulashada mowjadaha dhererka dhererka ee wax ku oolka ah ee aad u sarreeya (Banditwid dhererka dhererka nuska ah 5nm), adeeg aad u sarreeya (saacadaha 30,000), infrared kulayl hooseeya Jiilka, ma jiro jiil ozone, oo aad ugu habboon daaweynta isku-dhafan ee polyolefin-isku-xiran iyo walxo kale.

 Isha UV LED waxay isticmaashaa qaab dhismeedka lenska patented si uu u iftiimiyo oogada fiilada si siman oo isku mid ah. Naqshadeynta substrate-ka waxaa lagu fuliyaa isku dhafka dareeraha jilitaanka software Fluent iyo tijaabada heerkulka isgoysyada LED, iyo guddiga wareegga LED waxaa loogu talagalay isku dhafka aluminium nitride ceramic iyo saldhig naxaas ah oo leh waxqabad kulaylka wanaagsan, wuxuuna leeyahay kulayl aad u hufan. nidaamka.

 Isha UV LED waxay isticmaashaa isha korantada ee shabakada qaybsan si ay u wado UV LED. Korontada wadista waxa lagu baakadeeyay habka dheriga faakuumka si loo hubiyo kalsoonida sahayda korontada. Isla mar ahaantaana, qaabka korantada wadista waxay qabataa qaab cidhiidhi ah oo dheer, iyo iftiinka iftiinka LED-ga ee nooca dheer wuxuu qaataa habka dib-u-celinta ee wareegga LED-ka si loo yareeyo dhererka fiilada. Ogow isha iftiinku shid, dansan yahay, iyo hawlihiisa dhimis

Qalabka isku xirka polyolefin ee UV LED wuxuu qaataa qaab dhismeedka tunnel god wareeg ah, wuxuuna ku qalabaysan yahay isha iftiinka ultraviolet ee LED si uu u sameeyo tunnel loogu talagalay shucaaca gobolka dhexe, iyo awooda aaladda waxaa si tartiib tartiib ah loogu dhejin karaa inta u dhaxaysa 10. ilaa 100%.

Marka la barbar dhigo qalabka laambadda dhaqameed ee meerkuriiga ah ee is-dhaafka ah ee is-goysyada (Transformer-ka dhaqameed UVI/UVII iyo UVE-I ee awoodda elegtarooniga ah), isku xirka dardargelinta elektarooniga ah, iyo isku xirka silane, waxay leedahay faa'iidooyinka soo socda:

1 Isticmaalka Tamarta oo Hooseysa

Qalabka isku xirka polyolefin ee UV LED wuxuu u dhigmaa 1/4 oo ka mid ah qalabka shucaaca ultraviolet ee asalka ah, 1/30 ee xawaaraha elektaroonigga ah, biyaha ama uumiga biyaha wuxuu u baahan yahay kuleyl waqti dheer ah, iyo isticmaalka tamarta ee biyaha kululaynta waa mid aad u badan. sare

2 Waqti Gaaban

Isku-xidhka isku-tallaabta wuxuu qaataa habka isku-xidhka isku-xiran ee internetka si loo yareeyo habka isku-xidhka isku-xidhka xiga ee soo socda, marka la barbar dhigo wakhtiga loo baahan yahay isku-xirnaanta silane ee la kariyey ama uumiga ku caawiyay iyo farsamaynta shucaaca elektaroonigga ah ee loo wakiishay, badbaadinta siliga iyo wakhtiga wax soo saarka fiilada. , gaar ahaan xaaladaha degdegga ah Dhamaystirka howlgalka, faa'iidooyinka ayaa muhiim ah.

3 Kharash jaban

Marka la barbar dhigo biyo diirran oo iskutallaab ah iyo farsamaynta shucaaca elektarooniga ah ee loo xilsaaray, qiimaha fiilada ultraviolet waa mid hooseeya, iyo habab badan oo adag ayaa la dhimay habka wax soo saarka, sida kharashka gaadiidka ee fiilooyinka semi-dhameeya iyo kharashka hawlwadeenka u dhigma.

4 Ma jiro Ozone

Xulashada mawjadaha dhererka dhererka aadka u sarreeya, kaliya waxay soo saartaa hirarka dhererka faa'iidada leh, ma laha shucaac infrared ah, qiimaha kalooriga hooseeya; shucaac muuqda oo aad u hooseeya, wasakhayn iftiin leh; ma jiro shucaaca ultraviolet-gaaban, wax dhib ah uma geysan jidhka bini'aadamka, eber sii daynta ozone. Looma baahna qaboojinta hawada marawaxada awooda sare leh, looma baahna kuleyl gaar ah oo dhib badan iyo marin hawo bixisa ozone, kaliya waxay u baahan tahay in lagu xidho tuubo qiiq yar oo dhexroor ah iyo marawaxad 2kW si looga saaro qiiq-molecular hoose ee ka dhashay inta lagu jiro dahaarka . Ka hortag saameynta shucaaca iftiinka.

5 Cabbir yar, fududahay in la rakibo

Si fudud ku dar masaafo qiyaastii 2m ah oo u dhaxaysa xariijinta asalka ah ee wax soo saarka iyo haanta biyaha diirran, oo dhig mashiinka shucaaca meel bannaan oo 2.5 ~ 3 mitir ah oo ballac ah, ama cidhiidhi ah. Qaboojiyaha ayaa la dhigi karaa goobta.

6 Si Fudud Loo Shaqeeyo

Aamusnaanta furitaanka iyo xidhitaanka qaabdhismeedka tunnel-ka, fududahay in la nadiifiyo oo la xidho dariiqyada, fududahay in lagu shaqeeyo, ma jiro nidaam adag, waxaa dhamaystiri kara hawlwadeenka extruder.

7 Cimri dheer iyo Kharash dayactir yar

Cimrada aaladaha LED-ku waa qiyaastii 30,000 saacadood, nolosha aaladaha kale ee korantada iyo elektiroonigga maaha mid ka hooseeya nolosha alaabada korantada iyo elektiroonigga ah, iyada oo aan dayactir joogto ah lahayn. Dayactirka joogtada ah si loo ilaaliyo muraayadda indhaha oo nadiif ah, alaabtu waa masaxaha warshadaha iyo nadiifiyeyaasha soot, taas oo uu samayn karo hawlwadeenka. Qalabka iftiinka iftiinka ee dhaqameed ee la isticmaalo waa nalalka UV iyo muraayadaha, kuwaas oo u baahan in lagu beddelo wakhti gaaban. Unugga shucaaca elektiroonigga ah ayaa sidoo kale looga baahan yahay inuu ilaaliyo kooxda dayactirka.

8 Cagaar

Heerka Tayada Hawada Ambient (GB3095-2012) ee Heerka Nadaafadda Warshadaha ayaa qeexaya in heerka badbaadada ozone uu yahay 0.15ppm. Qalabka isku xirka UVLED UV ma soo saari doono ozone, halka qalabka meerkuri dhaqameedku uu dhalin doono xaddi badan oo ozone ah. Ozone waa gaas waxyeelo leh.

1) Codsiyada ballaaran

Ultraviolet irradiation polyolefin cross-linking equipment can achieve a uniform cross-linking thickness of more than 2mm, which can be used for the production of various cross-linked polyethylene cables, flame-retardant cross-linked cables and other cables. The production speed is high and the application range is wide, which can match the production speed of the wire and cable production line.

2) Kharash yar

The price of UV-irradiation polyolefin cross-linking equipment is only 1/10-1/5 of the electron beam irradiation equipment. Installation only needs to add the equipment on the basis of the original extrusion line, no need for other equipment investment. Compared with the first-generation equipment, the annual electricity bill and production efficiency cost can save one piece of equipment.

3) Si fudud loo rakibo

The UV-irradiation polyolefin cross-linking equipment adopts a modular design, and only needs to be connected by pipelines between the parts, and the installation is convenient. The modular design allows for greater flexibility in the placement of the equipment, fully meeting the installation needs of various production sites.

4) Isku halaynta sare

Ultraviolet irradiation polyolefin cross-linking equipment adopts advanced and stable control method, high-reliability component parts, all non-standard parts are designed with high life, strict material selection and precision processing level, assembly link has high quality requirements. Finally, after very rigorous testing, each device can operate safely and reliably, maximizing the stability and service life of the equipment.

Isbarbardhigga faa'iidooyinka isku-xidhka is-goysyada shucaaca LED-ka cusub iyo isku-xirnaanta silane:

Isbarbardhigga faa'iidooyinka shucaaca LED-ka cusub iyo xiriirka khadka tooska ah ee laambaddii hore ee cadaadiska sare ee meerkuri:

Nalalka LED-ka iyo meerkurigu isbarbardhigga

Nalalka LED-ka iyo meerkuriga marka la barbardhigo nolosha

Isbarbardhigga qalooca xawaaraha wax soo saarka ee u dhexeeya qalabka laambada meerkuriga iyo qalabka iftiiminta LED

UV-LED Iradiation Crosslinking Qalabka Halbeegyada Waxqabadka:

1. 1. Awood: saddex-waji oo ah nidaamka shan-fiil (380V + N + dhulka)
2. 2. Wadarta guud ee awoodda mashiinka lagu rakibay: 20kW
3. 3. Dhexroorka ugu fiican ee aagga shucaaca: 30mm

4. Dhererka shucaaca waxtarka leh: 1m

5. 5. Kuulka laambaduhu waxa ay adeegsadaan ilayska ugu sarreeya ee dunida laga keeno, muraayaddu waxa ay isticmaashaa quartz oo dibadda laga keeno, si ay u lumiso tamarta yar, qalabka laambaddu waxa uu isticmaalaa tignoolajiyada dareeraha ah ee qaboojinta, si isha iftiinka LED-ku uu u helo adeeg dheer.
6. 6. Korontadu waxay qabataa tamarta aan biyaha lahayn ee Taiwan Mingwei, taas oo ay ilaalinayso tignoolajiyada dheriga vacuum, oo leh culeys xad dhaaf ah, wareeg gaaban, ka badan hadda, koronto iyo ilaalin heerkul ah.

7. Wax soo saarka korantada indhaha ayaa si sabab la'aan ah loogu hagaajin karaa 10% -100%, marka loo eego baahida macaamiisha si loo hagaajiyo awood kasta.

8. 7. Nolosha isha iftiinka: 30,000 saacadood (oo ay bixiso soo saaraha) Iftiinka wax soo saarka ayaa la dhimay ilaa 70% (wax ku oolnimada ayaa hoos ugu dhacday 70%). Waqtiga isticmaalka waa 30,000 saacadood, iyo wakhtiga xisaabinta waa 6 ~ 10 sano.

9. Cabbirka sanduuqa iftiinka: 1660mm*960mm*1730mm (dhererka x ballaca x dhererka)

Qaab dhismeedka qalabka:

1. 1. Furitaanka aamusnaanta iyo xidhitaanka dhismaha tunnel-ka, fududahay in lagu shaqeeyo oo nadiif ah;
2. 2. Isticmaalka is-dhexgalka man-mashiinka taabashada caqliga leh, xogta la socodka, iyo goobaha awoodda badhanka hawlgalka ayaa dhamaantood lagu dhammaystiray interface-ka taabashada;
3. 3. Shaqada xakamaynta shaashadda taabashada iyo badhanka waxay bilaabaan inay si gooni ah u wada noolaadaan;
4. 4. Habka qaboojinta waxaa lagu qaboojiyaa qaboojiyaha, dhexdhexaadiyaha wareega waxaa laga sameeyaa baraf gaar ah baabuurta;
5. 5. Habka saarista qiiqa dibadda, oo laga sii daayo marinka hawada dibadda

Qaabaynta qalabka

Xawaaraha wax soo saarka ee walxaha shucaaca ee polyetylen isku-tallaabta ah

Xawaaraha wax-soo-saarka shucaac-la'aanta halogen-qiiq-hoose

Fikrado: Sababtoo ah qalabka extrusion iyo habka wax soo saarka iyo qalabka fiilooyinka ee ganacsiyada kala duwan ayaa kala duwan, xawaaraha extrusion wuu ka duwanaan doonaa. 90 extruder ma xaddidna.

Ku rakibida goobta mashiinka iskutallaabta ee shucaaca ultraviolet ee LED