KYR-730 Automotive Wire Flame Tester

1. Industry Trends: Automotive Wire Flame Retardant Testing

• Global Safety Focus: Rising demand for enhanced vehicle safety drives a rapid uptake in sophisticated flame retardant testing equipment for automotive wires.
• Stringent Compliance: Compliance with ISO 6722, SAE J1128, and GB/T 18380.12-2008 becomes a mandatory obligation for global OEMs and wire harness manufacturers.
• Industry Data: According to MarketsandMarkets (2023), the global automotive wire & cable market is projected to reach USD 14.2 billion by 2027 (CAGR 4.8%), with 30% attributed to wiring safety upgrades.
• Technology Evolution: Automated testers, real-time data logging, and multi-mode ignition systems represent the new generation of flame retardant testers.

2. Product Overview: KYR-730 Flame Retardant Tester For Automotive Wires

The KYR-730 Flame Retardant Tester For Automotive Wires is an advanced flame resistance tester specifically designed to evaluate the flammability of automotive wiring and cable insulation. Engineered to meet the highest international & OEM standards (ISO 6722, IEC 60332, SAE J1128), it offers not only precise control and automation but also robust safety features perfect for laboratory and in-line QC.

3. Technical Parameters & Competitive Comparison

4. Comprehensive Manufacturing Process Insights

Manufacturing & Assembly Flow (KYR-730)

Key QA Points: ISO 9001:2015 | 100% Electrical Safety | Flame Angle Verification | Endurance Test (5000 cycles)

The KYR-730 Flame Retardant Tester For Automotive Wires is produced with precision CNC-machined aluminum alloys and high-temperature borosilicate viewing windows, ensuring structural durability and corrosion resistance. Its burner and sample clamps are 304 stainless steel (anti-oxidation, flame-resistant), rigorously tested to comply with ISO 9001:2015 QA system and GB/T 18380.12-2008 performance specs. The tester undergoes a full 5000-cycle lifetime endurance check prior to shipment, guaranteeing long-term reliability in demanding factory and lab environments.

5. Technical Advantages & Application Scenarios

• High-Accuracy Automation: Fully microprocessor-controlled testing eliminates human error. Digital adjustment for flame height, ignition time, and sample loading delivers unrivaled repeatability.
• Advanced Safety: Safety interlocks, dual-window fire containment, and real-time monitoring minimizes operator risk and ensures ISO/UL safety compliance.
• Multi-standard Support: Supports simultaneous standards: ISO 6722, IEC 60332, UL 1581—critical for global automotive wire suppliers and OEMs.
• Data Logging & Traceability: Automated test result storage (microSD/USB/PC export), supporting full traceability and quality audits required by ISO/TS 16949.
• Material & Life Cycle: All metallic surfaces use passivated 304+316 stainless steel, with a certified lifespan over 5000 test cycles.
• Application Industries: Automotive OEM, petrochemical (wire harness), shipbuilding, new energy vehicles, electrical utilities.
• Typical Scenarios: Endurance-testing of wire bundles in electric vehicles, rapid validation of fire retardance batches, R&D labs, 100% QC checks in wire harness manufacturing lines.

6. Visualized Technical Data

7. Custom Solutions & Service Highlights

• Delivery Time: 14–24 workdays (Ex-Factory), express global shipping available.
• Warranty: 24 Months Standard + Lifetime Professional Support.
• Customer Support: 7x24 Hotline, multilingual technical guidance, in-field or remote calibration services.
• Certifications: ISO 9001:2015, CE, RoHS, GB/T 18380.12-2008, and documented OEM references for major wiring harness groups (e.g., Yazaki, Leoni).

8. Real-World Case Studies & Experience

• Case 1: European Automotive OEM Factory
  Requirement: Automation, multi-standard compliance, high annual sample volume.
  Result: Reduced failure rate by 32%, cut compliance audit time by 55%. Product certified to IEC 60332.
• Case 2: Electric Vehicle (EV) R&D Center (Asia)
  Requirement: Endurance testing for new flame-retardant insulation materials.
  Result: Validated 5+ new wire products, shortened development cycles, passed all GB/T and UL vertical flame tests.
• Case 3: Subcontracted Harness Supplier (Americas)
  Requirement: Real-time batch reporting for OEM quality system integration.
  Result: Setup cloud data exports via KYR-730 output module, full ISO/TS 16949 traceability achieved, highly praised in OEM audit.

9. Professional FAQ: Technical Terms & In-Depth Answers

10. Delivery, Warranty & Support Commitments

• Standard Delivery: 2–3 weeks ARO, global export packing, and remote pre-delivery video inspection.
• Warranty Policy: 24 months against defects, plus access to lifetime expert online technical support.
• Calibration: First calibration at installation; annual/biannual on-demand re-calibration supported on-site or remotely.
• Customer References: Current user base includes major automotive OEMs and harness makers (references available on request).

11. References & Further Reading