LED Ultraviolet Irradiation Polyolefin Crosslinking Equipment

Iinkcukacha zeMveliso

Iithegi zeMveliso

Ingcaciso yeMveliso

Isixhobo esitsha se-LED ultraviolet irradiation polyolefin cross-linking isixhobo samkela iteknoloji entsha. Ukusetyenziswa kwamandla kwesibane se-LED yi-70% ephantsi kuneyokuqala kwe-irradiation, kwaye isantya sokudibanisa i-cross-link singaphezu kokuphindwe kabini kweyokuqala. Imveliso entsha isombulula iziphene ze-insulation engqindilili, engenakukwazi ukumelana nemitha kunye nesantya esicothayo. Ukuhlala ngaphantsi komhlaba, uyilo olunengqiqo ngakumbi, ukuphelisa inkqubo yokudibanisa umphunga, ukuphucula kakhulu ukusebenza kakuhle kwemveliso. Iindleko ezibalulekileyo kunye nokugcinwa kwexesha ngokusekelwe kwimpendulo yabathengi.

Inkqubo ye-UV irradiation polyolefin crosslinking izixhobo isebenzisa ukukhanya kwe-ultraviolet njengomthombo we-radiation, kunye ne-photo-crosslinked polyolefin ikhompawundi edibeneyo i-extrusion-molded on the conductive core, kwaye ngoko nangoko ingena kwisixhobo esikhethekileyo sokukhanya. Imo etyhidiweyo idityaniswe kukukhanya. I-polyolefin e-insulated wire kunye neemveliso zekhebula ezinokukhanya ziyakwazi ukufunyanwa ngokukhanya kwe-radiated cross-linked insulated core emva kokupholisa unyango kumaqondo okushisa ahlukeneyo kunye nezinye iinkqubo ezilandelayo.

Isixhobo se-UV irradiation polyolefin crosslinking kufuneka sitshintshwe kancinane kuphela kumgca wokuvelisa we-extrusion oqhelekileyo, kunye ne-traction ephezulu, ibhokisi ye-radiation, ikhabhinethi yokulawula umbane, njl., ehlala kwindawo encinci, inokufakelwa ukuhlangabezana neemfuno zokusebenza kunye ukuvelisa i-UV irradiated crosslinked polyethylene ucingo kunye neemveliso zentambo.

Iimpawu

Isixhobo se-Ultraviolet LED ngowona mthombo uphezulu wemitha ye-ultraviolet emhlabeni, kunye nokusebenza kakuhle kwamandla (malunga ne-30%), ukhetho oluphezulu kakhulu lwe-wavelength (isiqingatha samandla we-wavelength bandwidth 5nm), ubomi benkonzo ephezulu kakhulu (iiyure ezingama-30,000), ubushushu obuphantsi be-infrared. isizukulwana, akukho sizukulwana se-ozone, esilungele ngakumbi ukunyangwa kwe-cross-linking polyolefin kunye nezinye izinto.

Umthombo we-UV we-LED usebenzisa i-lens enelungelo elilodwa lomenzi wechiza ukukhanyisa umphezulu wentambo ngokulinganayo nangokulinganayo. Uyilo lwe-substrate lwenziwa ngokudityaniswa kwe-Fluent software yokulinganisa ulwelo kunye novavanyo lobushushu besiphambuka se-LED, kwaye ibhodi yesekethe ye-LED iyilwe ngokudityaniswa kwe-aluminiyam nitride ceramic kunye nesiseko sobhedu esinentsebenzo engcono yokutshatyalaliswa kobushushu, kwaye inokutshatyalaliswa kobushushu ngakumbi. inkqubo.

Umthombo we-UV we-LED usebenzisa umthombo wamandla wenethiwekhi esasazwayo ukuqhuba i-UV LED. Unikezelo lwamandla okuqhuba lupakishwe kwinkqubo yokucoca ivacuum ukuqinisekisa ukuthembeka konikezelo lwamandla. Kwangaxeshanye, imilo yonikezelo lwamandla okuqhuba ithatha indawo encinci kwaye inde, kwaye umthombo wokukhanya we-LED ode wamkela imowudi yokufaka umva ukuya ngasemva kwisekethe ye-LED ukunciphisa ubude bocingo. Qonda ukuba umthombo wokukhanya ulayitiwe, ucinyiwe, kwaye ufiphaza imisebenzi.

Isixhobo se-UV LED irradiation polyolefin cross-linking cross-linking yamkela isakhiwo setonela yetyhula, kwaye ixhotyiswe ngomthombo wokukhanya we-ultraviolet we-LED ukwenza itonela yokukhanyisa ummandla osembindini, kwaye amandla esixhobo anokusetwa ngaphandle kwenyathelo kuluhlu lwe-10. ukuya kwi-100%.

Xa kuthelekiswa nohlobo lwesibane se-mercury isibane esinqamlezileyo isixhobo (i-UVI/UVII eqhutywa yi-transformer yemveli kunye ne-UVE-I eqhutywa ngamandla e-elektroniki), i-electron accelerator cross-linking, kunye ne-silane cross-linking, inezi zinzuzo zilandelayo:

1 Ukusetyenziswa kwamandla aphantsi

I-UV LED irradiation polyolefin cross-linking cross-linking izixhobo ezifakelweyo zilingana ne-1/4 yesixhobo sokuqala sokukhanya kwe-ultraviolet, i-1/30 ye-electron accelerator, amanzi okanye umphunga wamanzi ufuna ukufudumeza ixesha elide, kunye nokusetyenziswa kwamandla okufudumeza amanzi kakhulu. phezulu.

2 Ixesha elifutshane

I-cross-linking ithatha indlela yokudibanisa i-intanethi ye-intanethi yokunciphisa inkqubo elandelwayo yokudibanisa i-cross-linking process, xa kuthelekiswa nexesha elifunekayo le-silane ebilisiwe okanye i-steam-assisted silane cross-linking kunye nokuthunyelwa kwe-electron beam irradiation processing, ukugcina ucingo kunye nexesha lokuvelisa intambo. , ngakumbi unxunguphalo Ukugqitywa kothumo, iinzuzo zibalulekile.

3 Iindleko eziphantsi

Xa kuthelekiswa nokudibanisa kwamanzi afudumeleyo kunye nokuthunyelwa kwe-electron beam irradiation processing, ixabiso lekhebula le-ultraviolet irradiation liphantsi, kwaye iinkqubo ezininzi ezinzima ziyancitshiswa kwinkqubo yokuvelisa, njengeendleko zokuthutha iintambo ezigqityiweyo kunye neendleko zomqhubi ohambelanayo.

4 Akukho Ozone

Ukukhethwa kwe-wavelength ephezulu kakhulu, ikhupha kuphela amaza aluncedo, akukho mitha ye-infrared, ixabiso eliphantsi le-calorific; isixa esiphantsi kakhulu semitha ebonakalayo, akukho ngcoliseko lokukhanya; akukho mitha ye-ultraviolet yobude obufutshane, akukho bungozi kumzimba womntu, ukukhutshwa kwe-ozone. Akukho mfuneko yokupholisa komoya wamandla aphezulu efeni, akukho mfuneko yokukhutshwa kobushushu kunye ne-ozone-discharging air duct, kufuneka kuphela ukudibanisa umbhobho wokukhupha onobubanzi obuncinci kunye ne-2kW fan ukungabandakanyi umsi ophantsi wemolekyuli owenziwe ngexesha lokukhutshwa kwe-insulation. . Ukuthintela iziphumo zokukhanya kwe-irradiation.

5 Ubungakanani obuncinci, kulula ukuyifaka

Yongeza nje umgama omalunga ne-2m phakathi komgca wemveliso wokuqala we-extruder mold kunye netanki yamanzi afudumeleyo, kwaye ubeke umatshini wokukhanya kwisithuba se-2.5 ~ 3 yeemitha ububanzi, okanye encinci. I-chiller ingabekwa kwindawo.

6 Kulula UkuSebenza

Ukuvula okuthe cwaka kunye nokuvalwa kwesakhiwo setonela, kulula ukuyicoca kwaye inxibe izikhokelo, kulula ukuyisebenzisa, akukho nkqubo inzima, inokugqitywa ngumqhubi we-extruder.

7 Ubomi obude kunye neendleko eziphantsi zoLondolozo

Ubomi bezixhobo ze-LED malunga neeyure ze-30,000, kwaye ubomi bezinye izixhobo zombane kunye ne-elektroniki abukho ngaphantsi kobomi bemveliso yombane kunye ne-elektroniki ngokubanzi, ngaphandle kokugcinwa rhoqo. Ukugcinwa rhoqo ukugcina i-lens optical icocekile, izinto ezisetyenziswayo zizisusi zoshishino kunye nezicoci zesoot, ezinokuthi zenziwe ngumqhubi. Izixhobo zombane zokukhanya zendabuko zizibane ze-UV kunye nezibonisi, ekufuneka zitshintshwe ngexesha elifutshane. Iyunithi ye-electronic ray irradiation nayo iyafuneka ukugcina iqela lolondolozo.

8 Luhlaza

I-Ambient Air Quality Standard (GB3095-2012) kwi-Industrial Hygiene Standard ichaza ukuba umgangatho wokhuseleko lwe-ozone yi-0.15ppm. Izixhobo ezinqamlezayo ze-UVLED ze-UV aziyi kuvelisa i-ozone, ngelixa izixhobo zesibane ze-mercury zemveli ziza kuvelisa inani elikhulu le-ozone. I-ozone yigesi eyingozi.

1) Uluhlu olubanzi lwezicelo

Izixhobo ze-Ultraviolet irradiation polyolefin cross-linking cross-linking zinokufikelela kwi-uniform cross-linking thickness of more than 2mm, engasetyenziselwa ukuveliswa kweentambo ezahlukeneyo ze-polyethylene ezinqamlekileyo, iintambo ezinqamlekileyo zomlilo kunye nezinye iintambo. Isantya sokuvelisa siphezulu kwaye uluhlu lwesicelo lubanzi, olunokuthi luhambelane nesantya sokuvelisa ucingo kunye nomgca wokuvelisa intambo.

2) Iindleko eziphantsi

Ixabiso le-UV-irradiation polyolefin cross-linking tool yi-1/10-1/5 kuphela ye-electron beam irradiation equipment. Ukufakela kufuneka kuphela ukongeza izixhobo ngesiseko somgca wokuqala we-extrusion, akukho mfuneko yotyalo-mali lwezinye izixhobo. Xa kuthelekiswa nezixhobo zesizukulwana sokuqala, ibhilikhwe yombane yonyaka kunye neendleko ezisebenzayo zokuvelisa zingagcina isixhobo esinye.

3) Kulula ukuyifaka

Isixhobo se-UV-irradiation polyolefin cross-linking ithatha idizayini yemodyuli, kwaye kufuneka idibaniswe kuphela ngemibhobho phakathi kwamacandelo, kwaye ukufakela kukulungele. Uyilo lwemodyuli luvumela ukuguquguquka okukhulu ekubekweni kwezixhobo, ukuhlangabezana ngokupheleleyo neemfuno zofakelo lweendawo ezahlukeneyo zokuvelisa.

4) Ukuthembeka okuphezulu

Izixhobo ze-Ultraviolet irradiation polyolefin cross-linking cross-linking zisebenzisa indlela yokulawula ephambili kunye nezinzile, iinqununu zecandelo ezithembekileyo, zonke iindawo ezingezona eziqhelekileyo zenzelwe ubomi obuphezulu, ukukhethwa kwezinto ezingqongqo kunye nenqanaba lokucubungula ngokuchanekileyo, ikhonkco yendibano ineemfuno eziphezulu zekhwalithi. Ekugqibeleni, emva kovavanyo olunzima kakhulu, isixhobo ngasinye sinokusebenza ngokukhuselekileyo nangokuthembeka, ukwandisa uzinzo kunye nobomi benkonzo yezixhobo.

Ukuthelekisa iingenelo ze-LED entsha yokudibanisa irradiation kunye ne-silane cross-linking:

	Ukukhanya kwe-ultraviolet ukukhanya izixhobo	Silane crosslinking izixhobo	Ukongiwa kweendleko
Iindleko zezinto eziphathekayo	I-600 kg yenkunkuma kwi-90 extruders ngonyaka	Iitoni ezili-12 zenkunkuma kwi-90 extruders ngonyaka	Ugcino lweendleko zonyaka lwe-17000 USD ngomatshini ngamnye ngoomatshini abangama-90
Amandla e-Extruder	I-viscosity yezinto eziphathekayo incinci, ukusetyenziswa kwamandla kuncinci, kwaye i-extrusion ye-90 extruder imalunga ne-30KW kuphela ngesantya esipheleleyo.	I-viscosity ephezulu yezinto, ukusetyenziswa kwamandla aphezulu, i-90 KW i-extrusion epheleleyo yesantya efunekayo	Yonga i-20KW ngeyure, gcina iindleko zombane ze-10000 USD nge-extruder nganye ngonyaka
Ityala lombane wokwenziwa	Akukho mfuneko yokucoca i-extruder	Coca i-extruder isiqingatha seyure yonke imihla	Gcina i-3400 USD ngonyaka
Iindleko zokudibanisa	Ukuthatha i-35 square metres njengomzekelo, ixabiso lombane li-80KW kwi-30,000 yeemitha.	Ukuthatha 35 square metres njengomzekelo, kuthatha iiyure ezi-4 kwi-30,000 yeemitha zokudibanisa umphunga, kwaye kufuna i-200KW yombane.	Gcina malunga ne-7000 USD kumbane rhoqo ngonyaka
Imveliso	Ngexesha elifanayo ukudibanisa kunye ne-extruder, i-extrusion insulation ifakwe ngokuthe ngqo ngaphandle kokucubungula okwesibini	Ibilisiwe okanye ifakwe ngomphunga ubuncinane iiyure ezi-4 (ifuna indawo ekhethekileyo, ijenereyitha yomphunga)	Gcina i-8400 USD ngonyaka
Umgangatho wemveliso	Ukunciphisa ukushisa ngaphantsi kwe-4%, akukho gel yangaphambili, indawo egudileyo	Ukuncipha kobushushu obumandla, ukugqunyelelwa kwecandelo elincinci elinqamlezileyo lihlala linomphezulu ongagudiyo kunye nejeli.
Utyalo-mali lwezixhobo	Phakathi	Phantsi (igumbi lomphunga okanye ichibi elishushu)
Ukutya umbane	Phantsi (ifuna kuphela i-10 KW)	Phezulu (ifuna ukufudumeza ixesha elide)
Iindleko zemveliso	Phantsi	Phezulu
Umjikelo wemveliso	Mfutshane (unxibelelwano lwe-intanethi)	Ixesha elide (lifuna ukuqhubekekiswa okwesibini)
Xa kuthelekiswa ne-silane cross-linking, umatshini wokukhanya kwe-UV wonga phantse i-50000 USD ngonyaka.

Ukuthelekiswa kwezinto ezilungileyo zokukhanya kwe-LED entsha kunye noqhagamshelo lwe-intanethi kunye nesibane esidala soxinzelelo oluphezulu lwemercury:

	Umatshini wokukhanya kwe-ultraviolet	Umatshini omdala woxinzelelo oluphezulu lwemercury wesibane
Ukutya umbane	Umyinge ongaphantsi kwe-15 kW ngeyure	80KW ngeyure
Iindleko zokugcina	Phantsi	Phezulu
Isantya soveliso	Phezulu	Phantsi
Ubomi besibane	30000 iiyure	Iiyure ezingama-400
Izinto ezisetyenziswayo	Hayi	Isibane, isibonisi, i-capacitor
Imveliso	I-extruder ayikhawulelwanga kwisantya esiphezulu kwaye inokuveliswa ngokukhanyisa ukukhanya.	Isantya sokuvelisa esicothayo, ukusebenza kakuhle okuphantsi, inkcitho yabasebenzi, idinga ukufudumeza isiqingatha seyure kwangaphambili
Indawo yokusebenza kunye nomgangatho	Ukusebenza okulula, unyawo oluncinci, akukho kulinda	Ukusebenza okuyinkimbinkimbi kunye nendawo enkulu yomgangatho
Umatshini omtsha we-LED we-irradiation ugcina i-34,000 USD iindleko zombane.17,000 USD iindleko zomsebenzi kunye ne-8,400 USD ezisetyenziswayo ngonyaka kunomatshini omdala we-mercury one-high-pressure high-pressure.

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I-LED kunye ne-mercury isibane se-spectral umahluko

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I-LED kunye ne-mercury isibane sokulinganisa ubomi

Ukuthelekiswa kwesantya sesantya sokuvelisa phakathi kwezixhobo zokukhanya kwesibane semercury kunye nezixhobo zokukhanya kwe-LED

I-UV-LED ye-Iradiation Crosslinking Performance Equipment Parameters:

1. Amandla: inkqubo ye-five-five-class system (380V + N + umhlaba)
2. Amandla omatshini ewonke afakiweyo: 20kW
3. I-diameter engcono kakhulu yendawo ye-irradiation: 30mm

4. Ubude bokuyila obusebenzayo: 1m

5. Izibane zesibane zisebenzisa umthombo wokukhanya ophuma kumazwe angaphandle kwihlabathi, i-lens isebenzisa i-quartz evela kumazwe angaphandle, ukuze ibe nokulahlekelwa kwamandla aphantsi, isibane sesibane sisebenzisa iteknoloji yokupholisa ulwelo, ukwenzela ukuba umthombo wokukhanya we-LED unobomi obude benkonzo.
6. Unikezelo lwamandla lwamkela i-Taiwan Mingwei unikezelo lwamanzi olungangeni manzi, olukhuselwe ngetekhnoloji ye-vacuum potting, kunye ne-overload, isiphaluka esifutshane, ngaphezulu kwangoku, ngaphezulu kombane kunye nokukhusela ubushushu obungaphezulu.

7. Imveliso yamandla e-Optical inokulungiswa ngokungekho mthethweni ukusuka kwi-10% -100%, ngokweemfuno zomthengi ukulungelelanisa nawaphi na amandla.

7. Ubomi bomthombo wokukhanya: iiyure ezingama-30,000 (ezibonelelwe ngumenzi) Ukukhanya kokukhanya okuphumayo kunqatshelwe kwi-70% (ukusebenza kwehla ukuya kwi-70%). Ixesha lokusetyenziswa ziiyure ezingama-30,000, kwaye ixesha lokubala yi-6 ~ 10 iminyaka.

9. Ubungakanani bebhokisi yokukhanya: 1660mm * 960mm * 1730mm (ubude x ububanzi x ukuphakama)

Iimpawu zesakhiwo sezixhobo:

1. Ukuvula okuthe cwaka kunye nokuvala isakhiwo setonela, kulula ukusebenza kunye nokucoca;
2. Ukusebenzisa i-interface ehlakaniphile yomshini we-man-machine, idatha yokubeka iliso, kunye nesethingi yamandla eqhosha lokusebenza zonke zigqitywe kwi-interface yesikrini sokuchukumisa;
3. Umsebenzi wokulawula isikrini esichukumisayo kunye neqhosha liqala ukuhlalisana ngokwahlukileyo;
4. Indlela yokupholisa ipholile yi-chiller, kwaye i-circulation medium yenziwe nge-antifreeze ekhethekileyo yeemoto;
5. Indlela yokususa umsi yangaphandle, ekhutshwa ngombhobho womoya ngaphandle

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Uyilo lwezixhobo

Isantya sokuvelisa se-cross-linked polyethylene irradiated material

Indawo yoku-1	Ummandla wesi-2		Ummandla wesi-3		Indawo yesi-4	Ummandla wesi-5	Intloko yomatshini
135℃	150℃		160℃		175℃	180℃	180℃
Icandelo elinqamlezileyo leKhonduki (mm²)		Ubunzima begama lokugquma (mm)		Isantya semveliso yendalo (m/min)		Ukongezwa kobushushu (%)	Ukuguqulwa okusisigxina
1.5		0.7		50-150		50-110	0-10
2.5		0.7		50-150		50~110	0~10
4		0.7		50-150		50~110	0~10
6		0.7		50-150		50~110	0~10
10		0.8		50-140		50~110	0~10
16		0.8		50-140		50~110	0~10
25		0.9		50-100		50~110	0~10
35		0.9		50-100		50~110	0~10
50		1.0		40-100		50~110	0~10
70		1.1		40-90		50~110	0~10
95		1.1		35—90		50~110	0~10
120		1.2		35—80		50~110	0~10
150		1.4		30-70		50~110	0~10
185		1.6		30-60		50~110	0~10
240		1.7		25—45		50~110	0~10
300		1.7		25—35		50~110	0~10

Umsi ophantsi we-halogen-free isantya sokuvelisa i-irradiation

Indawo yoku-1	Ummandla wesi-2		Ummandla wesi-3		Indawo yesi-4	Ummandla wesi-5	Intloko yomatshini
135℃	150℃		160℃		175℃	180℃	180℃
Icandelo elinqamlezileyo leKhonduki (mm²)		Ubunzima begama lokugquma (mm)		Isantya semveliso yendalo (m/min)		Ukongezwa kobushushu (%)	Ukuguqulwa okusisigxina
1.5		0.7		50~150		35~65	0~10
2.5		0.7		50~150		35~65	0~10
4		0.7		50~150		35~65	0~10
6		0.9		30~150		25~65	0~10
10		1.0		30~100		25~65	0~10
16		1.0		30~100		25~65	0~10

Amanqaku: Ngenxa yokuba izixhobo ze-extrusion kunye nenkqubo yokuvelisa kunye nezixhobo zekhebula zamashishini ahlukeneyo ahlukeneyo, isantya sokugqithisa siya kwahluka. I-90 extruder ayikhawulelwanga.

Ufakelo kwindawo yomatshini wokudibanisa i-LED ultraviolet irradiation cross-linking