LED Ultraviolet Irradiation Polyolefin Crosslinking Khoom

主图UV-LED Ultraviolet Irradiation Polyolefin Crosslinking Equipment

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Khoom cim npe

Product Description

Tus tshiab LED ultraviolet irradiation polyolefin cross-linking khoom siv lub tshuab tshiab. Lub zog siv hluav taws xob ntawm LED teeb yog 70% qis dua qhov qub irradiation, thiab qhov sib txuas ceev yog ntau dua ob zaug ntawm qhov qub. Cov khoom tshiab daws qhov tsis txaus ntawm cov rwb thaiv tsev tuab, impervious rau hluav taws xob thiab qeeb ceev. Kev ua haujlwm hauv av tsawg dua, tsim qauv tsim nyog, tshem tawm cov txheej txheem sib txuas ua ke, txhim kho ntau lawm efficiency. Tus nqi tseem ceeb thiab txuag lub sijhawm raws li cov neeg siv khoom teb.

Cov txheej txheem ntawm UV irradiation polyolefin crosslinking cov cuab yeej siv ultraviolet lub teeb raws li cov hluav taws xob hluav taws xob, thiab cov duab sib xyaw ua ke-crosslinked polyolefin compound yog extrusion-molded rau ntawm cov tub ntxhais conductive, thiab tam sim ntawd nkag mus rau hauv ib qho khoom tshwj xeeb irradiation. Lub xeev molten yog crosslinked los ntawm lub teeb. Lub teeb-crosslinked polyolefin insulated hlau thiab cov khoom siv cable tuaj yeem tau txais los ntawm lub teeb-radiated cross-linked insulated core tom qab kev kho cua txias ntawm qhov sib txawv ntawm qhov kub thiab lwm yam kev ua tom qab.

UV irradiation polyolefin crosslinking cov cuab yeej tsuas yog yuav tsum tau hloov kho me ntsis hauv cov kab qub qub extrusion ntau lawm, thiab sab sauv traction, lub thawv hluav taws xob, hluav taws xob tswj txee, thiab lwm yam, uas nyob hauv thaj chaw me me, tuaj yeem ntsia tau raws li kev ua haujlwm thiab tsim UV irradiated crosslinked polyethylene hlau thiab cable khoom.

Yam ntxwv

Ultraviolet LED ntaus ntawv yog qhov tshaj plaws ultraviolet hluav taws xob qhov chaw nyob hauv lub ntiaj teb, nrog lub zog ua haujlwm siab (kwv yees li 30%), muaj txiaj ntsig zoo wavelength selectivity (ib nrab lub zog wavelength bandwidth 5nm), lub neej ua haujlwm siab heev (30,000 teev), infrared Tsawg tshav kub. tiam, tsis muaj ozone tiam, tsim nyog rau kev sib txuas ntawm kev sib txuas ntawm kev sib txuas ntawm polyolefin thiab lwm yam ntaub ntawv.

UV LED qhov chaw siv lub lens qauv patented los ua kom pom qhov chaw ntawm lub cable kom sib npaug thiab sib npaug. Lub substrate tsim yog nqa tawm los ntawm kev sib xyaw ua ke ntawm Fluent software simulation kua thiab LED hlws ris kub ntsuas, thiab LED Circuit Court board yog tsim los ntawm kev sib xyaw ntawm txhuas nitride ceramic thiab tooj liab puag nrog zoo dua tshav kub dissipation kev ua tau zoo, thiab muaj ib tug zoo dua tshav kub dissipation. qhov system.

UV LED qhov chaw siv lub zog faib hluav taws xob los tsav lub UV LED. Lub tshuab hluav taws xob tsav tsheb tau ntim rau hauv cov txheej txheem nqus tsev vacuum kom ntseeg tau tias muaj kev ntseeg siab ntawm cov khoom siv hluav taws xob. Nyob rau tib lub sijhawm, cov duab ntawm lub zog tsav tsheb tau txais cov qauv nqaim thiab ntev, thiab qhov ntev-hom LED lub teeb ci tau txais kev teeb tsa rov qab-rau-rov qab rau LED Circuit Court kom txo qhov ntev ntawm cov xaim. Paub txog lub teeb qhov chaw qhib, tawm, thiab dimming ua haujlwm.

UV LED irradiation polyolefin cross-linking cov cuab yeej siv lub voj voog kab noj hniav, thiab yog nruab nrog ultraviolet LED teeb qhov chaw los tsim ib lub qhov rau irradiating hauv nruab nrab cheeb tsam, thiab lub hwj chim ntawm cov cuab yeej yuav steplessly teem nyob rau hauv ntau ntawm 10. mus txog 100%.

Piv nrog rau cov tshuaj mercury teeb hom irradiation crosslinking cov cuab yeej (tshwj xeeb transformer-tsav UVI / UVII thiab hluav taws xob-tsav UVE-I), electron accelerator cross-linking, thiab silane cross-linking, nws muaj cov hauv qab no zoo:

1 Kev siv hluav taws xob tsawg

UV LED irradiation polyolefin cross-linking cov cuab yeej teeb tsa lub zog yog sib npaug rau 1/4 ntawm cov khoom siv hluav taws xob ultraviolet irradiation, 1/30 ntawm cov khoom siv hluav taws xob, dej lossis dej vapor xav tau cua sov mus ntev, thiab kev siv lub zog ntawm cov dej cua sov yog heev. siab.

2 Lub Sijhawm luv luv

Tus ntoo khaub lig-linking txais yuav online extrusion cross-linking txoj kev los txo cov txheej txheem txuas ntxiv txuas ntxiv, piv nrog rau lub sijhawm xav tau rau boiled lossis steam-pab silane cross-linking thiab commissioned electron beam irradiation processing, txuag hlau thiab cable tsim lub sijhawm. , tshwj xeeb tshaj yog thaum muaj xwm txheej ceev Kev ua tiav ntawm lub hom phiaj, qhov zoo yog qhov tseem ceeb.

3 Tus nqi qis

Piv nrog rau cov dej sov sib txuas thiab commissioned electron beam irradiation processing, tus nqi ntawm ultraviolet irradiation cable yog tsawg, thiab ntau cov txheej txheem nyuaj raug txo nyob rau hauv cov txheej txheem ntau lawm, xws li cov nqi tsheb thauj mus los ntawm semi-tiav cables thiab cov nqi ntawm tus neeg teb xov tooj.

4 Tsis muaj Ozone

High wavelength selectivity, tsuas emits muaj txiaj ntsig wavelengths, tsis muaj hluav taws xob infrared, qis calorific nqi; tsawg heev ntawm pom hluav taws xob, tsis muaj teeb meem lub teeb; tsis muaj hluav taws xob luv luv ultraviolet, tsis muaj kev puas tsuaj rau tib neeg lub cev, xoom ozone emission. Tsis xav tau lub tshuab hluav taws xob siab cua txias cua txias, tsis tas yuav tsum muaj qhov tshwj xeeb ntawm cov cua sov-tso tawm thiab ozone-tso pa tawm, tsuas yog yuav tsum tau txuas cov kav dej me me thiab 2kW kiv cua kom tshem tawm cov pa hluav taws xob tsawg uas tsim tawm thaum lub sij hawm rwb thaiv tsev extrusion. . Tiv thaiv cov teebmeem ntawm lub teeb irradiation.

5 Me me, Yooj yim rau nruab

Tsuas ntxiv ib qhov deb li ntawm 2m ntawm tus thawj cov kab ntau lawm extruder pwm thiab lub tank dej sov, thiab tso lub tshuab irradiation nyob rau hauv qhov chaw ntawm 2.5 ~ 3 meters nyob rau hauv dav, los yog nqaim. Lub chiller tuaj yeem muab tso rau ntawm qhov chaw.

6 Yooj yim rau kev khiav lag luam

Cov qauv qhib thiab kaw qhov ntsiag to, yooj yim los ntxuav thiab hnav cov coj, yooj yim rau kev khiav lag luam, tsis muaj txheej txheem nyuaj, tuaj yeem ua tiav los ntawm tus neeg teb xov tooj extruder.

7 Lub neej ntev thiab tus nqi tu qis

Lub neej ntawm cov khoom siv LED yog kwv yees li 30,000 teev, thiab lub neej ntawm lwm yam khoom siv hluav taws xob thiab hluav taws xob tsis yog qis dua lub neej ntawm cov khoom siv hluav taws xob thiab hluav taws xob, tsis muaj kev saib xyuas ntau zaus. Kev saib xyuas tsis tu ncua kom ua kom lub ntsej muag kho qhov muag huv si, cov khoom siv yog cov ntaub so ntswg thiab cov tshuaj ntxuav tes, uas tuaj yeem ua tau los ntawm tus neeg teb xov tooj. Cov khoom siv hluav taws xob ib txwm siv hluav taws xob yog UV teeb thiab cov teeb pom kev zoo, uas yuav tsum tau hloov lub sijhawm luv luv. Lub tshuab hluav taws xob hluav taws xob irradiation tseem yuav tsum tau tswj xyuas pab pawg saib xyuas.

8 Ntsuab

Lub Ambient Air Quality Standard (GB3095-2012) nyob rau hauv Industrial Hygiene Standard qhia tias tus qauv kev nyab xeeb ozone yog 0.15ppm. UVLED UV crosslinking cov cuab yeej yuav tsis tsim ozone, thaum cov khoom siv hluav taws xob mercury yuav tsim kom muaj ntau cov ozone. Ozone yog cov pa phem.

1) Kev siv ntau yam

Ultraviolet irradiation polyolefin cross-linking cov cuab yeej tuaj yeem ua tiav qhov sib txawv ntawm qhov sib txuas ntawm ntau tshaj 2 hli, uas tuaj yeem siv rau kev tsim ntau yam sib txuas polyethylene cables, nplaim hluav taws-retardant cross-linked cables thiab lwm yam cables. Kev ceev ntau lawm yog siab thiab daim ntawv thov ntau yam yog dav, uas tuaj yeem phim qhov ceev ntawm cov hlau thiab cable ntau lawm kab.

2) Tus nqi qis

Tus nqi ntawm UV-irradiation polyolefin cross-linking khoom yog tsuas yog 1/10-1/5 ntawm cov khoom siv hluav taws xob hluav taws xob irradiation. Kev txhim kho tsuas yog yuav tsum tau ntxiv cov cuab yeej siv los ntawm cov thawj extrusion kab, tsis tas yuav muaj lwm yam khoom siv peev. Piv nrog rau cov khoom siv thawj zaug, cov nqi hluav taws xob txhua xyoo thiab cov nqi tsim khoom tuaj yeem txuag tau ib qho khoom siv.

3) Yooj yim rau nruab

UV-irradiation polyolefin cross-linking cov cuab yeej siv cov qauv tsim, thiab tsuas yog yuav tsum tau txuas nrog cov kav dej ntawm qhov chaw, thiab kev teeb tsa yooj yim. Cov qauv tsim qauv tso cai rau kev hloov pauv ntau dua hauv kev tso kawm ntawm cov khoom siv, ua kom tau raws li qhov xav tau ntawm ntau qhov chaw tsim khoom.

4) Kev ntseeg siab

Ultraviolet irradiation polyolefin cross-linking cov cuab yeej siv cov txheej txheem kev tswj hwm qib siab thiab ruaj khov, kev ntseeg siab ntawm cov khoom siv, tag nrho cov khoom tsis yog cov qauv tsim nrog lub neej siab, kev xaiv cov khoom nruj thiab kev ua tiav qib, kev sib txuas txuas tau zoo. Thaum kawg, tom qab kev sim nruj heev, txhua lub cuab yeej tuaj yeem ua haujlwm nyab xeeb thiab ntseeg tau, ua kom muaj kev ruaj ntseg thiab kev pabcuam lub neej ntawm cov khoom siv.

Kev sib piv ntawm qhov zoo ntawm LED irradiation tshiab cross-linking thiab silane cross-linking:

	LED ultraviolet irradiation khoom siv	Silane crosslinking khoom	Kev txuag nqi
Cov nqi khoom siv	600 kg ntawm pov tseg rau 90 extruders ib xyoos twg	12 tons ntawm pov tseg ib 90 extruders ib xyoos twg	Kev txuag nyiaj txhua xyoo ntawm 17000 USD ib lub tshuab rau 90 lub tshuab
Extruder zog	Lub viscosity ntawm cov khoom yog me me, lub zog noj yog me me, thiab lub extrusion ntawm 90 extruder tsuas yog hais txog 30KW ntawm tag nrho cov ceev.	High viscosity ntawm cov khoom, siab zog noj, 90 KW tag nrho ceev extrusion yuav tsum tau	Txuag 20KW ib teev, txuag hluav taws xob nqi ntawm 10000 USD rau ib lub extruder ib xyoos twg
Artificial hluav taws xob daim nqi	Tsis tas yuav ntxuav lub extruder	Ntxuav lub extruder rau ib nrab ib teev txhua hnub	Txuag 3400 USD ib xyoo
Tus nqi sib txuas	Ua piv txwv li 35 square meters, tus nqi hluav taws xob yog 80KW rau 30,000 meters.	Siv 35 square metres ua piv txwv, nws yuav siv sijhawm 4 teev rau 30,000 meters ntawm chav sib txuas, thiab nws yuav tsum muaj 200KW hluav taws xob.	Txuag li 7000 USD hauv hluav taws xob txhua xyoo
Productivity	Ib txhij hla kev txuas nrog lub extruder, lub extrusion rwb thaiv tsev yog ncaj qha cabled yam tsis muaj kev ua haujlwm thib ob.	Boiled los yog steamed tsawg kawg yog 4 teev (yuav tsum tau tshwj xeeb qhov chaw, chav generator)	Txuag 8400 USD ib xyoos twg
Khoom zoo	Thaum tshav kub kub shrinkage tsawg dua 4%, tsis muaj gel ua ntej, du nto	Kev kub hnyiab hnyav, me me hla ntu rwb thaiv tsev feem ntau muaj qhov tsis du thiab gel
Cov cuab yeej siv peev	Nruab nrab	Tsawg (sub chav lossis pas dej sov)
Kev siv fais fab	Tsawg (tsuas yog xav tau 10 KW)	Siab (yuav tsum tau cua sov ntev)
Tus nqi tsim khoom	Tsawg	Siab
Ntau lawm voj voog	Luv luv (online cross-linking)	Ntev (yuav tsum tau ua haujlwm thib ob)
Piv nrog silane cross-linking, UV irradiation tshuab txuag ze li ntawm 50000 USD ib xyoos twg.

Kev sib piv ntawm qhov zoo ntawm qhov tshiab LED irradiation thiab kev sib txuas hauv online nrog lub qub high-pressure mercury teeb:

	LED ultraviolet irradiation tshuab	Qub siab mercury teeb irradiation tshuab
Kev siv fais fab	Nruab nrab tsawg dua 15 kW ib teev	80 KW ib h
Tus nqi tu	Tsawg	Siab
Ntau lawm ceev	Siab	Tsawg
Teeb lub neej	30000 teev	400 teev
Cov khoom siv	Tsis muaj	Lub teeb, reflector, capacitor
Productivity	Lub extruder tsis txwv rau kev kub ceev thiab tuaj yeem tsim los ntawm kev tig lub teeb.	Kev ua haujlwm qeeb qeeb, kev ua haujlwm tsawg, kev ua haujlwm tsis zoo, yuav tsum tau preheat rau ib nrab teev ua ntej
Kev ua haujlwm thiab qhov chaw hauv pem teb	Kev ua haujlwm yooj yim, me me hneev taw, tsis tos	Kev ua haujlwm nyuaj thiab qhov chaw loj hauv pem teb
LED tshiab irradiation tshuab txuag 34,000 USD cov nqi hluav taws xob.17,000 USD cov nqi zog thiab 8,400 USD consumables ib xyoos twg tshaj lub qub high-pressure mercury teeb irradiation tshuab.

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LED thiab mercury teeb spectral contrast

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Kev sib piv ntawm LED thiab mercury teeb lub neej

Kev sib piv ntawm ntau lawm ceev nkhaus ntawm mercury teeb irradiation khoom thiab LED irradiation khoom

UV-LED Iradiation Crosslinking Equipment Performance Parameters:

1. Fais fab tuag: peb-theem tsib-xaim system (380V + N + av)
2. Tag nrho cov tshuab nruab zog: 20kW
3. Qhov zoo tshaj plaws txoj kab uas hla ntawm irradiation cheeb tsam: 30mm

4. Siv tau irradiation ntev: 1m

5. Lub teeb hlaws siv lub ntiaj teb sab saum toj lub teeb ci tuaj txawv teb chaws, lub lens siv cov quartz txawv teb chaws, kom nws muaj zog poob qis, lub teeb teeb siv lub tshuab ua kua txias, kom lub teeb ci LED muaj lub neej ua haujlwm ntev.
6. Lub tshuab fais fab txais yuav Taiwan Mingwei waterproof fais fab mov, uas yog tiv thaiv los ntawm lub tshuab nqus tsev potting technology, nrog overload, luv luv Circuit Court, tshaj tam sim no, tshaj voltage thiab tshaj kub tiv thaiv.

7. Optical fais fab tso zis tuaj yeem hloov kho los ntawm 10% -100%, raws li cov neeg siv khoom xav tau los kho txhua lub zog.

7. Lub teeb lub neej: 30,000 teev (muab los ntawm cov chaw tsim khoom) Lub teeb pom kev zoo yog attenuated rau 70% (kev ua tau zoo poob rau 70%). Lub sijhawm siv yog 30,000 teev, thiab lub sijhawm suav yog 6 ~ 10 xyoo.

9. Irradiation lub thawv loj: 1660mm * 960mm * 1730mm (ntev x dav x qhov siab)

Cov khoom siv qauv nta:

1. Silent qhib thiab kaw qhov tsim qauv, yooj yim rau kev khiav lag luam thiab ntxuav;
2. Siv lub ntse kov txiv neej-tshuab interface, saib xyuas cov ntaub ntawv, thiab kev khiav hauj lwm khawm fais fab chaw yog tag nrho ua tiav ntawm lub vijtsam kov interface;
3. Lub touchscreen tswj muaj nuj nqi thiab lub khawm pib sib cais;
4. Txoj kev ua kom txias yog txias los ntawm lub tshuab chiller, thiab cov khoom siv hluav taws xob yog ua los ntawm cov tshuaj tiv thaiv tshwj xeeb rau tsheb;
5. Kev tshem tawm cov pa luam yeeb sab nraud, tso tawm los ntawm cov pa tawm sab nraud

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Cov cuab yeej layout

Ntau lawm ceev ntawm cross-linked polyethylene irradiated khoom

Zone 1	Zone 2		Zone 3		Zone 4	Zone 5	Tshuab taub hau
135 ℃	150 ℃		160 ℃		175 ℃	180 ℃	180 ℃
Tus neeg xyuas pib hla ntu (mm²)		Rwb thaiv tsev nominal thickness (mm)		Natural ntau lawm ceev (m / min)		Thaum tshav kub kub extension (%)	Permanent deformation
1.5		0.7		50-150		50-110	0-10
2.5		0.7		50—150		50~110	0~10
4		0.7		50—150		50~110	0~10
6		0.7		50—150		50~110	0~10
10		0.8		50—140 ib		50~110	0~10
16		0.8		50—140 ib		50~110	0~10
25		0.9		50—100		50~110	0~10
35		0.9		50—100		50~110	0~10
50		1.0		40—100		50~110	0~10
70		1.1		40—90		50~110	0~10
95		1.1		35—90		50~110	0~10
120		1.2		35—80		50~110	0~10
150		1.4		30—70		50~110	0~10
185		1.6		30—60		50~110	0~10
240		1.7		25—45 : kuv		50~110	0~10
300		1.7		25—35 : kuv		50~110	0~10

Tsawg-tsim halogen-dawb irradiation khoom ceev ceev

Zone 1	Zone 2		Zone 3		Zone 4	Zone 5	Tshuab taub hau
135 ℃	150 ℃		160 ℃		175 ℃	180 ℃	180 ℃
Tus neeg xyuas pib hla ntu (mm²)		Rwb thaiv tsev nominal thickness (mm)		Natural ntau lawm ceev (m / min)		Thaum tshav kub kub extension (%)	Permanent deformation
1.5		0.7		50~150		35~65	0~10
2.5		0.7		50~150		35~65	0~10
4		0.7		50~150		35~65	0~10
6		0.9		30~150		25~65	0~10
10		1.0		30~100		25~65	0~10
16		1.0		30~100		25~65	0~10

Lus Cim: Vim tias cov khoom siv extrusion thiab cov txheej txheem tsim khoom thiab cov ntaub ntawv cable ntawm cov tuam txhab sib txawv sib txawv, qhov ceev extrusion yuav txawv. Lub 90 extruder tsis txwv.

On-site installation ntawm LED ultraviolet irradiation cross-linking tshuab