FYTY Series Intelligent Measuring Imager
Deskripsi Produk
Ketemu standar: IEC60811, TB2809-2017, GB/T2951
The intelligent measuring imager is an independently developed measuring system that uses visual inspection methods to measure the structure data of wires and cables. The product is designed and manufactured in accordance with the measurement requirements of the thickness and dimensions of the IEC 60811-1-1(2001)/GB/T2951.11-2008/TB2809-2017 (the implementation standard for locomotive contact wires)standards.
Liwat kombinasi sesanti mesin lan teknologi pangolahan gambar komputer, produk iki bisa kanthi cepet lan akurat ndeteksi kekandelan, diameter njaba, eksentrisitas, concentricity, ellipticity lan pangukuran liyane saka jampel lan sarung saka akeh jinis kabel lan kabel kasebut ing standar, lan uga ngukur nilai area cross-sectional saben lapisan lan konduktor. Akurasi pangukuran instrumen luwih apik tinimbang akurasi sing dibutuhake standar.
Fungsi lan Fitur
Using computer vision technology, inspection is rapid and timely, far exceeding the measurement speed of manual projectors and reading microscopes. Automatic inspection of the structural parameters of the cable according to the inspection shape selected by the user enables more accurate inspection accuracy than manual measurement and the measurement specifications required by IEC 60811-1-1 (2001). Use LED parallel light sources to improve lighting uniformity and life to ensure continuous and stable light. Fast measurement data can quickly guide product production, ensure product quality, and can reduce the cost of cable production materials, reduce the error rate of human measurement and improve measuring efficiency.
Lacak standar kabel lan kabel IEC paling anyar lan cara tes ing wektu. Nganyarke program gratis diwenehake kanggo pangguna, lan struktur awak sing dirancang kanthi profesional njamin pangukuran sing cukup lan dipercaya. Nggunakake kamera digital industri kinerja dhuwur karo 10 megapiksel (1-80mm) lan 20 megapiksel (80-140mm) sensor CMOS papat kelompok beda kamera bisa ndeteksi macem-macem kabel lan insulasi kabel lan data ukuran sarung saka diameteripun 1mm kanggo diameteripun 140mm.
Konfigurasi
CCD lan lensa kanthi tliti dhuwur digunakake minangka piranti akuisisi gambar kanggo nindakake pencitraan lan sampling kanggo entuk tes sampel sing akurat lan stabil lan nambah efisiensi tes.
Pangukuran non-kontak, kanthi mandiri lan obyektif ngukur obyek sing diuji, kanthi efektif ngindhari ketidakpastian pangukuran manual.
Item |
Sistem operasi pengukur citra cerdas |
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Paramèter tes |
Kekandelan, diameter njaba lan data elongasi saka bahan insulasi lan sarung kabel lan kabel optik |
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jinis sampel |
Bahan insulasi lan sarung kanggo kabel lan kabel optik (elastomer, polivinil klorida, polietilena, polipropilena, lsp.) |
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Range pengukuran |
1-10 mm |
10-30 mm |
30-80 mm |
80-140 mm |
kamera |
No.1 |
No.2 |
No.3 |
No.4 |
Tipe sensor |
CMOS progresif scan |
CMOS progresif scan |
CMOS progresif scan |
CMOS progresif scan |
Lensa piksel |
10 yuta |
10 yuta |
10 yuta |
20 yuta |
Résolusi gambar |
2592*2600 |
2592*2600 |
2704*2700 |
3488*3500 |
Résolusi tampilan |
0,001 mm |
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Pangukuran repeatability (mm) |
≤0.002 |
≤0.005 |
≤0.01 |
≤0.03 |
Measurement accuracy (μm) |
4+L/100 |
8+L/100 |
20+L/100 |
40+L/100 |
Ngoper lensa |
Ngalih lensa kanthi bebas |
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Wektu tes |
≤10sec |
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Prosedur tes |
Pangukuran siji klik, klik tombol pangukuran nganggo mouse, piranti lunak bakal diuji kanthi otomatis, kabeh paramèter bakal dites bebarengan, laporan tes bakal ditanggepi kanthi otomatis, lan data bakal disimpen ing database kanthi otomatis.
Piranti lunak tes: 1. Insulasi kabel sing bisa diuji lan wangun sarung kalebu IEC60811. Gambar 1 nganti Gambar 11. ①Insulasi lan pangukuran ketebalan sarung (permukaan njero bunder) ②Pengukuran ketebalan isolasi (konduktor berbentuk sektor) ③Pengukuran ketebalan isolasi (konduktor terdampar) ④Pengukuran ketebalan isolasi (permukaan njaba sing ora teratur) ⑤Pengukuran ketebalan isolasi (kawat fleksibel inti ganda datar tanpa dilapisi) ⑥Pengukuran ketebalan selubung (permukaan bagian dalam lingkaran tidak beraturan) ⑦Pengukuran ketebalan selubung (permukaan bagian dalam non-circular) ⑧Pengukuran ketebalan selubung (permukaan luar tidak beraturan) ⑨Pengukuran ketebalan selubung (kabel inti ganda datar dengan sarung) ⑩Pengukuran ketebalan selubung (kabel datar multi-inti) TB2809-2017 (standar eksekutif kanggo kabel kontak lokomotif) ukuran bagean lan pangukuran sudut.
2. Dhukungan test saka telung lapisan coextrusion kabel wangun medium lan dhuwur voltase kabel.
3.Item tes insulasi lan sarung Kekandelan maksimum, kekandelan minimal lan kekandelan rata-rata. Diameter maksimum, diameter minimal, diameter rata-rata, area cross-sectional. Eccentricity, concentricity, ovality (bunder).
4. Area cross-sectional referensi konduktor
5. Cara pangukuran sing dirancang kanthi mandiri adhedhasar syarat 3C: nyukupi syarat 1.9.2 ing GB / t5023.2-2008: "njupuk telung bagean conto kanggo saben inti kabel terisolasi, ngukur nilai rata-rata 18 nilai (ditulis ing mm), ngitung dadi rong panggonan desimal, lan dibunderaké miturut pranata ing ngisor iki (ndeleng istilah standar kanggo aturan pembulatan), banjur njupuk nilai iki minangka nilai rata-rata ketebalan insulasi. Laporan 3C sing unik bisa digawe, kanthi fungsi penentuan kualifikasi.
6.Manual measurement function: even if you meet the section shape of wire and cable insulation thickness not listed in the standard, the manual measurement function is added in the software. Just click the position to be measured in the section view, that is, the point-to-point length will be displayed automatically. After the measurement, the minimum thickness and average thickness of these positions can be displayed automatically。 |
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Fungsi kalibrasi |
Papan kalibrasi dering standar diwenehake, sing bisa digunakake kanggo kalibrasi instrumen |
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sumber cahya urip dawa |
Kapadhetan dhuwur LED sumber cahya podo, cahya monochromatic, nyuda scattering lan nyorot kontur obyek diukur kanggo ombone paling. Desain sumber cahya salib tambahan sudut 90 derajat sing unik bisa ngukur conto opaque. |
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Sistem jalur cahya |
Sasis sing disegel kanthi lengkap, nggunakake sistem jalur optik tahan debu vertikal kanggo nyuda refraksi optik. |
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Kamar pangukuran cahya |
Kamar cahya ireng kabeh nyuda bayangan sing nyebar, ngilangi gangguan cahya sing nyimpang, lan ngindhari kesalahan data palsu. |
Parameter Sumber Cahya
Item |
Jinis |
warna |
Panerangan |
Lampu mburi paralel |
LED |
Putih |
9000-11000LUX |
2 sumber cahya tambahan silang |
LED |
Putih |
9000-11000LUX |
Komputer
Prosesor Intel G6400, quad-core, 4.0GHz, memori 4G, hard drive 1TG, tampilan 21,5 inci, sistem operasi window10
Printer
Printer laser, kertas A4, printing ireng lan putih
Sampel
Potongan bunder (7 jinis)
Regular ring Double-core round Three-core round
Four-core round Five-core round Six-core round Irregular ring
Ring telung lapis (2 jinis)
Description: ring Gamelan internal lan ring burr internal
Smooth inner ring Internal burr ring
Teleskop (1 jinis)
Sektor (1 jinis)
Dobel inti datar (1 jinis)
Bunder permukaan ora teratur (2 jinis)
Single-layer three-core irregular circles Single-layer irregular circles inside and outside
TB2809-2017 (Standar Eksekutif kanggo Kawat Kontak Lokomotif) Ukuran Bagian lan Pengukuran Sudut
Pengukuran lapisan insulasi kabel voltase dhuwur sing dilapisi karet opaque utawa lapisan telu lapis
Gunakake Kahanan Lingkungan
Ora. |
Item |
Unit |
Nilai sing dibutuhake unit proyek |
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1 |
Suhu sekitar |
Suhu maksimum saben dina |
℃ |
+40 |
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Suhu minimal saben dina |
-10 |
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Bedane suhu maksimal saben dina |
℃ |
30 |
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2 |
Altitude |
M |
≤2000 |
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3 |
Kelembapan relatif |
Kelembapan relatif maksimum saben dina |
|
95 |
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Kelembapan relatif rata-rata saben wulan maksimal |
90 |
Konfigurasi mesin
Item |
Model |
Qty |
Unit |
|
Pengukur citra cerdas |
FYTY-60 |
1 |
Setel |
|
1 |
Mesin |
|
1 |
Setel |
2 |
Komputer |
|
1 |
Setel |
3 |
Printer laser |
|
1 |
Setel |
4 |
Papan kalibrasi |
|
1 |
Setel |
5 |
Kaca sing ditekan |
150*150 |
1 |
Piece |
6 |
Kabel data USB |
|
1 |
Piece |
7 |
Piranti lunak |
|
1 |
Setel |
8 |
Instruksi Operasi |
|
1 |
Setel |